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A small barn for the summer house 12, progress and plans.

Mulesaw - Sun, 10/15/2017 - 7:57pm
I am getting ready to go home now, and one of the things that I always think about during the last days on board is what projects I would like to be able to work on when I get home.

By checking my blog I discovered that I hadn't made entries about the small barn that I am building at our summerhouse since late March.
That doesn't mean that I haven't been working on it., but rather that I have been too lazy to blog about it while at home.

In the early part of summer I started painting the barn, but the weather wasn't very cooperative, so basically I only got as far as to do the south gable and the underside of the roof on that gable plus a bit on the west side as well.

I also made a door and installed it. I never got around to install boards around the door though, but I can do that later since they are mainly decorative.

Last time while at home I sawed some more floor boards and sent them through the planer a couple of times, so they were the same thickness as the floor boards on the ground floor. (1.75"). Those boards were all installed on top of the beams to form an attic.
I used the same method as last time, with a handheld router making a groove in both boards, and then assembling them with a loose spline.

After completing the floor, the last two windows were installed in the gables.  Then I insulated the entire structure with 6" of rockwool. I know that a lot of people dislike insulating, but I actually enjoy it. It is very quiet, and there are quick results to be seen.
I think that the mineral wool of today is less dusty compared to what it used to be, so it doesn't bother me to do that job.
A funny thing to notice is how the sound changes when the walls are only bare insulation. It becomes very "dead".

I had purchased 882 board feet of 1" thick T&G boards that was going to be installed inside the barn, they were delivered to the site and I was just getting ready to start installing them - when the crewing coordinator of the company called me on the phone and asked if I had seen my email.
I hadn't at that time, and told her that I had checked in the morning, and there was nothing from her.

She paused and said: No, I mean the one that I sent you an hour ago. I again told her that I hadn't checked, but since she was calling she might as well tell me what it was about.
Oh, you are signing on tomorrow, and it was just the flight details, letter of guarantee etc.
???
NO WAY, am I going on board tomorrow! You sent me an email like three weeks ago, and in that email you stated that I should expect to sign on around the 19th of September (this was on Monday the 11th).
Let me see she said, and I could hear her tapping her keyboard and finding the old email. Dead silence for a couple of seconds. Oh yes, I can see that. But that was a mistake. So you are still going out tomorrow!
I tried to explain that I was not impressed with the level of planning, She started explaining that the agent in Guinea had been advised about my coming, and a helicopter trip had been arranged too etc. I then managed to ask in a polite way if I at least had an afternoon flight from Denmark. But nope - My plane was scheduled to leave from Aalborg at 06:00, t
So I had 15 hours left.
I told her that if that was the case, I didn't have any time left for chit chatting, and hung up.

I took a quick look around and started shifting all the boards into the barn so they would be protected from the weather. Cleared up the place and drove home with the surplus of insulation. Emptied the trailer for insulation and stacked it in the large barn at home. Emptied the car for tools, cleared up the mess at home (which I usually do quietly and calmly the last couple of days before leaving).
Ate some supper and packed my bags with the small toolchest and arranged for a taxi to pick me up in the middle of the night. I was still not impressed, but things such as these are the downside of being a seaman.

BUT now I am soon on my way home, and I hope to be able to install all those boards so the interior of the barn will be completed.
I have considered painting the interior white, I guess it will never be easier than when the structure is empty, plus I think that it will look good.

Another project that I have been looking forward to in a long time is to make a staircase for getting up to the attic of the barn.
I guess that a lot of people have a hard time understanding that you can look forward to such a project, but I hope that those reading this post will understand that feeling.
My plan is to make a fairly simple staircase. It will also be rather steep because I don't want it to take up too much room inside. A staircase to me represents one of those projects that are just in the borderland between carpentry and joinery. Large dimensions of stock and still the joints have to be laid out and executed with a lot of care. Yup, that is definitely going to be a rewarding project.

Depending on if the weather will be nice, which it probably won't, I could also continue with some painting outside, and perhaps mount the framing boards around the door and the window in the gables. I could also do the electrical wiring so the inside will be completed, but let's see how it all goes.


Painted end of the barn, working on a floor board.



Categories: Hand Tools

New Book from Nancy Hiller & Lost Art Press

Lost Art Press: Chris Schwarz - Sun, 10/15/2017 - 5:26pm

Editor’s note: Aside from my family, my three deepest passions in life are woodworking, food and music. Almost every night I cook a meal while listening to music and surrounded by the things I’ve built. I have deep-seated philosophies about kitchens and kitchen tools that parallel my writings on shops, tools and workbenches. So after talking to Nancy Hiller about her approach to kitchens and cabinets, I knew we had to do a book together on this topic.

It will be a book that seeks to overturn the decades of “rip it out” advice you get from television, magazines, books and the Internet. It will be a be a book for people who would rather build than buy. And who want their kitchen to be in harmony with their house, their families and their lives. And so let me turn things over to Nancy.

— Christopher Schwarz

Kitchen cabinets are the poor step-sister of the furniture making world. You know – the homely one with a sixth-grade education who processes fish for a living and always seems to have that smell.

“He builds cabinets,” sniffed one of my woodworking friends a few years back, referring to an acquaintance. The statement was nowhere near as straightforward as those three simple words might suggest. He spoke with a pained expression, lowering his voice to a near-whisper when he got to “cabinets.” Clearly this was some kind of shameful secret; building cabinets made the acquaintance…well, you know, not a real woodworker. He might as well have been telling me the guy’d been caught in flagrante with a blow-up doll.

“Why would I want to build plywood boxes when I could be building 18th-century highboys?” remarked another woodworking friend. The question was rhetorical, more a way of announcing that he’d broken into the East Coast market for period Americana and so escaped the obscurity of the rural workshop where he’d spent years building cabinets, millwork and furniture for the local market.

You get the picture. Among woodworkers, kitchen cabinets are the Zero Bar to the highboys’ Lindt truffle: a species of work beneath those with refined taste and higher skills.

IMG_2758

One wall of the kitchen Daniel and I did in Washington, D.C., in 2006, described in the story “Daniel” in Making Things Work.

Most woodworkers who build cabinets do so for the same reason as our furniture-making forebears built coffins in addition to tables and chairs: because they offer a source of income that helps even out the road between freestanding furniture commissions. It’s easy to look down on built-ins when your livelihood doesn’t depend on woodworking, or when you are:

• Retired
• Your woodworking venture is subsidized by a spouse’s income
• You’ve tapped into a rich vein of market popularity
• Etc.

Not everyone is so fortunate.

How did the lowly kitchen cabinet become a friend to many who trained as furniture makers, imagining we’d spend our days hand cutting dovetails and French polishing meticulously inlaid cutlery canteens? The answer has as much to do with publishing, advertising and banking as with wood and tools. Ultimately it boils down to the commodification of the home.

We’re talking real estate. Home ownership today is light years away from that of 200, 100 or even 70 years ago, when the people who owned what’s now my acre of semi-rural land cut down some trees, dug up some rocks and built themselves a simple board-and-batten-sided cabin worthy of Snuffy Smith. Today a massive industry surrounds home ownership, from Realtors (yes, that term is trademarked and officially requires an upper-case “R”) and appraisers to title companies, banks and building inspectors. There has been a serious shift during the past century in how many of us think of our homes: They no longer simply represent shelter and a central base for family, but are the largest financial investment most of us will ever make – one that, with luck, may increase our wealth at a rate that leaves inflation panting breathlessly in the dust.

As with any investment, we’re urged to put ourselves in the hands of expert advisers. And there’s an army of them out there. Take the wildly popular hosts of home improvement shows on HGTV (please, take them) – that cast of smiling, perfectly groomed characters eager to instruct you in the magical art of transforming a hovel into an “urban oasis” or liberating yourself from the corporate rat race by hitching a ride on the house-flipping bandwagon. Take the legions of salespeople at home stores across the nation, who will gladly guide you through one cabinet display after another until you’re dizzy from over-exposure to CNC-routed fretwork, dedicated mixer cabinets with lift-up stands and decorative wine racks. Take the web-based magazines with their daily examples of designer ideas to “steal” and big-name-brand “hacks.” Or that modern means to keep yourself forever in debt, the home equity loan, advertisements for which have long encouraged us to treat our houses as ATMs.

To be a contemporary homeowner is to feel an almost moral obligation to spend money on your house. Never mind how your friends may judge your taste on seeing you still have that Laura Ashley “Dandelion” wallpaper from circa 1983; there’s a sense that if you’re not religiously “updating,” you may be losing financial ground.

img_23451.jpg

I hung this Laura Ashley “Dandelion” wallpaper in the kitchen of the first house my husband and I bought, a skinny terrace (row) house in a working-class neighborhood of the English city Reading. How I loved that wallpaper.

One result of this topsy-turvy mindset is that customers are generally more willing to shell out tens of thousands of dollars on something they believe will increase the value of their house than on a piece of freestanding furniture. Built-in cabinets even fall into a different category in the world of sales tax: They are “improvements to real estate.” People rationalize them as an investment. That artisan-made dining table? Arguably a frivolous buy in comparison.

Of course, you can only get the value of a kitchen remodel out of a house so many times. Property values in most regions don’t increase at anything like the rate that would be necessary to cover the tens (sometimes hundreds) of thousands spent on kitchens. And then there’s the troublesome fact that new cabinets installed as part of a kitchen update undertaken to help sell a house are routinely ripped out by the new homeowners, only to be replaced by something more in line with their own taste. Never mind the so-called “green design” professional who encourages you to tear out your laminate counters and replace them with a “sustainable” composite incorporating recycled glass. The preoccupation with updating results in a mind-boggling amount of waste. These are real-world caveats that some of us point out to prospective clients as we urge them to think about what they really want and need, as distinct from what other experts (and friends, and relatives) are telling them they should want. Despite being urged repeatedly by contractors to blow out the walls of their 1910s kitchens per the dictates of “open concept” design, I have found clients almost giddy with relief at encountering a professional who appreciates the value of rooms.

That said, I understand the desire for a change of scene, a shift in tone. There are ways to rework your kitchen without spending a fortune or increasing the elevation of your local landfill. The first requirement is simply to think. In this process, context is your friend. I’m talking about context broadly understood: where you are in life; what resources you have access to in terms of money, unusual materials or time; the architectural style of your home; and so forth. For the past 20 years I have made my living largely by working with clients to respond creatively to a variety of realities many designers and cabinetmakers consider limitations. The book I’m writing for Lost Art Press will be full of these and other ways to approach kitchen design, build cabinets and devise creative solutions to problems.

— Nancy Hiller, the author of “Making Things Work.”


Filed under: Uncategorized
Categories: Hand Tools

Lay Out a Chair’s Pommel

Lost Art Press: Chris Schwarz - Sun, 10/15/2017 - 11:57am

curves_seat_2IMG_9326

There’s a quick tutorial on laying out a traditional pommel on a seat with a French curve and only two points. Check it out on the Crucible Tool site here.

— Christopher Schwarz


Filed under: Crucible Tool, Uncategorized
Categories: Hand Tools

Two More Upcoming Classes at our Storefront

Lost Art Press: Chris Schwarz - Sun, 10/15/2017 - 6:03am

storefront_June_2017_IMG_8221

Megan Fitzpatrick and Brendan Gaffney will each teach a weekend class in April at our storefront in Covington, Ky. Registration will open at noon on Friday, Oct. 20.

Just like with the Welsh stick chair class with Chris Williams, these will be small classes with only six attendees. Also, these are not money-making enterprises for me or Lost Art Press. All proceeds go directly to the instructor.

I’m allowing them to use the space for free because they are my friends, I think they each have something valuable to teach and the classes build the local woodworking community in Covington. Here are the details.

Serving-Tray

Build a Shaker Silverware Tray with Megan Fitzpatrick
April 7-8, 2018
Cost: $250, plus a small materials fee for wood & cut brads (likely around $30)

Make a classic Shaker silverware tray in this introduction to hand-cut dovetails. In this two-day class, you’ll learn:

  • Dovetail layout using dividers
  • How to use a backsaw to saw to a line
  • How to wield a coping or fret saw
  • How to pare and chop to a line with a chisel
  •  Several strategies for transferring the tails to the pin board
  • Techniques for fitting the joint
  • Why dovetails work – and we’ll look at some examples of long-lasting period dovetails that look as if they were gnawed out by a beaver – “perfection” is overrated when it comes to the efficacy of this joint. (That said, you’ll also learn some “tricks” for fixing less-than-stellar dovetails.)
  • How to lay out then cut and fair the handles (both the hand holds and the curved top edge)
  • How to smooth-plane your surfaces
  • How to use cut nails (to install cleats for the bottom board)
  • And of course, how to put it all together (and why I recommend liquid hide glue).

sector_IMG_0535

 

Build the Cabinetmaker’s Sector with Brendan Gaffney
April 21-22, 2018
Cost: $300, which includes all raw materials

In this two-day class, students will build their own Cabinetmaker’s Sector, my modernized design for the ancient geometer’s tool, used for drawing, drafting and (in my shop) the layout of dimensions and joinery on woodwork. The class will revolve around the skills of modern hand-tool makers, including careful marking and measuring, mixing metal and wood, hand shaping, finishing and (of course) how to use the tool.

Each student will be provided the wood and the necessary brass hinges and pins, everything needed to produce the sector. The first day will revolve around affixing the brass and wooden tabs into the tools, riveting the leaves together, flattening and lapping the tools and reviewing the principles behind the geometry of the sector. The second day will revolve around shaping the sectors, stamping and inking the sector marks, finishing the sectors and learning to use them in the shop. Every student will leave with a completed sector, plus the knowledge of how it works and how to use it.


Filed under: Lost Art Press Storefront, Uncategorized
Categories: Hand Tools

Its OK to Think Inside the Box

Lost Art Press: Chris Schwarz - Sun, 10/15/2017 - 5:44am
Box_making_in_the_T.B._Williams_Tobacco_Factory

Box making department of the T.B. Williams Tobacco Company late 1800’s (Wiki Commons)

 

 

 

 

 

 

 

 

 


Yes it’s fine to think inside the box for a change, especially when there’s no need to think at all! At least not if your goal is to divide the box into any number of divisions. Thanks to the geometry of diagonal lines that occur inherently within a square, you need only a straightedge to reveal these fractions. This truth/tool allows you to lay out the baffles that will keep the bottles of spirits from rattling or worse. Of course there are easier ways to come up with these fractions (the sector springs to mind), but this is still a great way to construct by hand and observe by eye these geometric patterns as they spring to life.

See if you can follow the steps below which I’ve sketched on a sheet of graph paper. Why don’t you grab some paper and follow along too? Bet your kid can (and would like to) help you out! Get out a pair of dividers so you can confirm that the intersections do indeed produce perfectly spaced segments along a line.

Scan_20171014

Now isolate the first square…

2

…and continue by drawing a pair of diagonal lines as shown in green in the next sketch:

3

Next draw a horizontal line through the points that have been given to you where the (green) diagonals cross the first set. If you set your dividers to the intersections along this new horizontal line, you’ll find there are exactly/precisely/perfectly three equal-length segments. Now let’s draw another set of diagonals and connect their intersections with the original diagonals with a horizontal line:

4

As your dividers will reveal to you, that line is now automagically broken into four equal segments. Let’s continue the process with two more sets of lines (I really do highly recommend that you stop right now and grab a sheet of graph paper and watch this happen in real time through your own hands and eyes).

7

You’ll discover the red lines produces fifth segments while the yellow produce sevenths along their horizontals. Add another set (in blue here) of diagonals and horizontal and you come up with ninths:

9a

Keep going if you like:

13

You’ll get ninths, elevenths and thirteenths – and on to infinity I suppose. What if you want an even number of divisions along a horizontal line, say tenths along the line of fifths? Well they are there waiting for you to discover with your dividers!

— Jim Tolpin, one of the co-authors of “From Truths to Tools


Filed under: From Truths to Tools
Categories: Hand Tools

Blue Tape Rules

360 WoodWorking - Sun, 10/15/2017 - 5:07am
Blue Tape Rules

Many of you know or have discovered that I have a passion for blue painter’s tape. I think blue tape rules in the woodshop. Here’s a bit of history.

In the 1920s Minnesota Mining and Manufacturing (known today as 3M) hired Richard Drew to travel around promoting the company products to automobile shops. The product he was pushing was sandpaper. Drew noticed that many of the shops struggled with different tapes. The sticky tapes of the day would not hold enough or would hold so much that paint was removed when the tape was peeled off the cars.

Continue reading Blue Tape Rules at 360 WoodWorking.

Workshop Storage

David Barron Furniture - Sun, 10/15/2017 - 3:44am

Ian from Japan sent me these pictures of some drawers which provided him with much needed additional storage in his workshop. Such a level of organisation and tidiness is only something I can aspire to!
The drawers were all dovetailed by hand, front and back. To give the maximum amount of drawer depth, the bottoms were screwed on from underneath rather than slid into a groove. Making the bottoms with plywood avoided any issues with wood movement.


Categories: Hand Tools

puttering saturday.....

Accidental Woodworker - Sun, 10/15/2017 - 2:13am
Since I get up at oh dark thirty everyday and I am the only who does, I have to be quiet.  My oldest rolled into town on friday so I had another one to contend with. And she likes to sleep in so I really had to hunker down with finding something quiet to do. I started out playing with the 5/8" grooving plane iron, switched to the 60 1/2 block plane, went back to the grooving plane, and gave up on being in the shop. Before I left the shop I had steel wooled the box and put on a few more coats of shellac. I went back upstairs and reconciled my checking account. You can't get anymore quiet then that especially so if you and the bank agree.

the lead off batter
I went back to the shop and flattened the back of this iron again. There was a small thin, dull looking  ribbon right at the edge that I noticed this morning.  So I went back to square one and started flattening it once more again.

I checked the logo on the iron to try and date the plane. The logo on the iron matched up to the one for '1935 to the present'. But that is the iron and not necessarily indicative of the age of the block plane itself.

the top right is low
The left side takes a little dippsy doodle at the corner too but not as large as the right one.

after the 80 grit runway
I got most of the left side removed but there is still a good portion of it left on the right. I can either spend the next two months trying to sand the bevel back or leave it. This is a block plane so I am going to leave it as is for now. The other choice is to grind it straight back past the low spot and then grind a new bevel. Either method involves a lot of work and making the iron shorter. It is something that doesn't have to be done right now. Miles is still trying to get his finger coordination grabbing act together.

dewaxed shellac
I don't mind the clear shellac with all the crap from the bugs still in it. But when I went to Ace Hardware to get some shellac, this is all they had on the shelf. There wasn't an empty spot for the clear shellac, just this one and amber. I took it because I didn't want to drive all the way to Lowes to buy some clear.

I didn't see this until I had sanded the side
I'll have to go slower and pay more attention as I sand. I don't want to remove this.

sharpened the bevel again
Now that most of the bevel is honed and shiny, it is easy to see the hollow at the right corner. What is puzzling to me is that I raised a continuous burr on the back. It was pretty consistent  from one end to the other. I expected the hollow spot not to have a burr. Getting the burr there was a big reason for not grinding this away.

shiny brass to makes my day
I am back from balancing my checkbook, watching a few You Tube videos, and surviving a trip to the PO to mail out the first shipment of molding planes. I cleaned and shined up the thumb knob with Bar Keeps Best Friend and I did it a different way this time.

In the past I let it soak in Bar Keeps with some water for a while. This time I dumped some powder on a piece of paper and grabbed some water and a clean toothbrush. I dipped the toothbrush in the water to wet it, picked up some powder and scrubbed the knob.  It seemed to work better and quicker than letting it soak which never seemed to self clean. With that method I still had to scrub the brass to clean it.

box is almost done
The shellac is making the joint lines in the miters to pop out. That is understandable as I didn't smooth the miter faces after I sawed them. I had already plowed all the grooves and the dado and smoothing them in the donkey ear jig would have made a lot of blowouts on/in them.

put 3 coats here
As I was putting the finish on the box I thought the walnut needed some shine. I put shellac on the bottom rabbet and the walnut banding, on both sides. It perked up the walnut and took away the dull look it had.

didn't effect the fit of the lid
I will leave the lid off the bottom until I get to work on monday. That will give the shellac a little more time to set up and harden.
I think it looks better

It will be hidden most of the time because of the lid being on but once you remove it, you'll see this.


you can file these irons
I got the tip of it filed to fit the tongue iron but the rest it going backwards is off. I still have a lot more filing to do on this. I won't be sanding it to remove metal because the file is 100 times faster.

the fit is a lot better
The wedge shape of the iron pushed out the left side of the groove as I planed it. Over half of the length of the left groove wall separated at the bottom. At least I know I can file this and I should be able to finish this.

found it
I went nutso this morning trying to find this. I wanted to use this to hold the iron and put this in the vise. You really need both hands on the file in order to control it's cutting action.

played with these a little too
I saw these when I found the vise and tried them out. My last outing with them was a disaster. I tore out chunks of wood using them. Today I looked at the grain and used all four of them without one hiccup.  These are old tools that I have seen in Stanley catalogs from around the turn of the last century so they have been around for a while. It was like I had been using them for years.

the frog on the #6 I just got
nothing on the back of the lateral adjust
just STANLEY on the front
According to one study I did this is a type 4. On another study it is a type 5 to 8. The big clue is the lateral adjust. It didn't appear until type 5 and the round disc on it didn't happen until later with the type 6 if I remember right. So on one study it can't be a type 4 as the other puts it as a type 5. Using the second study I think the corrugated sole #6 is a type 5 and my #6 is a type 6.

my lateral adjust
This is one difference between the corrugated sole #6 and my #6. My lateral adjust has a patent date and the other doesn't. The other difference is the brass adjust knob. The corrugated one is blank and mine has a patent date in it. I know the3rd #6 is a WWII vintage one and I really don't care what type it is.

My daughter was leaving today to go back to North Carolina but the plane had issues (leaking water into the cabin) so she came back here. She is supposed to leave tomorrow at the same time. I took this opportunity to stop working and go up upstairs to play with Miles before he took his nap.

not finished
It is kind of finished but I want to raise a shine on the cheeks and sole. I have only gone through 2 grits and I have 4 more to do. It won't happen today though. Miles likes his Playschool toolbox but I think they made the hammer handle too fat for him to grip.

accidental woodworker

trivia corner
What is the size of a standard pillow?
answer - 20 x26 inches

Customer provided Karlian Masur Birch

Two Lawyers Toolworks - Sun, 10/15/2017 - 12:27am
A Customer send us this piece of karelian Masur birch to make a saw. I'm a bit sad to let her go. That wood is a bit darker and even more figured than the Karelian Masur Birch, we've got. Would like to get mor of it. Sash saw 14" long Shy 3" deeep. 11 tpi Ein Kunde hat uns diese MAserbirke geschickt. ICh bin ein bisschen traurig sie wieder ziegen zu lassen. Sie ist etwas dunkler und noch mehrPedderhttp://www.blogger.com/profile/12692353908068506678noreply@blogger.com0
Categories: Hand Tools

Resizing another Shelving Unit

MVFlaim Furnituremaker - Sat, 10/14/2017 - 6:25pm

I was in the process of building another shelving unit for my wife’s new booth in Milford, Ohio. She originally asked me to build it four feet long. However, once I started to attach the shelves to the unit, she wasn’t too thrilled with the overall dimensions. I asked if she wanted it cut down to 36″ long instead of 48″, but she was afraid that it would be too much work. I assured her that I could cut it down without much problem.

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I slapped the unit on top of my workbench and carefully measured where the rails were to be cut. I then grabbed my Festool plunge saw and rail system, clamped it to the lines and ran down the rail cutting as deep the blade would go.

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I then flipped the unit off the bench and cut the two attached shelves in half.

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After one side was free, I unscrewed the pocket holes and broke away the rails with a hammer. I then cleaned the side up with a random orbital sander.

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I then flipped the other side of the unit back onto the bench and re-drilled the pocket holes to the shortened rails. For the two shelves that already had plywood nailed in place, I had to bust out the plywood with a hammer.

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After about twenty minutes, the shelving unit came back together a foot shorter. I cut the remaining plywood to the new measurements and installed them using cleats on the inside of the rails.

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Now it was time for the antique shutters to be screwed onto the sides.

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After a coat of black paint, the shelving unit looks really nice in her new booth.

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The M&T Shop: 200-Year-Old Wall Sheathing

The Mortise & Tenon Magazine Blog - Sat, 10/14/2017 - 3:36pm

This afternoon, Luke and his partner, Sara, came up from Vermont to deliver the 200-year-old  1-1/4” thick wall sheathing. About half of the load was from this frame originally but Luke threw in a bunch more of the same vintage and region to fill out the rest of our sheathing needs. We hauled the boards into the frame and loosely organized them by length and width.

 

We have a whole pile of boards that are up to 20” in width and other piles in the 12”-14” range. They are between 7 and 12 feet in length and all the boards have sash saw mill marks and beautiful patina. These will be applied to the outside of the frame as the finished interior wall.

We’ll then cut window openings into the sheathing and build a 2 x 4 wall outside that to house the insulation. The exterior will be finished with new vertical 16” wide pine boards (with wide battens beneath the joints) so that the interior and exterior will look as if there was no insulation.

 

Mike and I are working our butts off to complete this “Tables” video before we dive into this sheathing. We are very close and hope to be tackling these boards next week.

- Joshua

 

Categories: Hand Tools

new tool for Miles........

Accidental Woodworker - Sat, 10/14/2017 - 2:15am
I saw this tool on Jim Bodes's site for a good price and it was what I was looking for so I pulled the trigger. It is a Stanley block plane, the # 60 1/2. I don't know how to type these but it looks to be in good shape regardless. I bought and rehabbed a #9 block plane and this will complete the block plane acquisitions for Miles. In fact I'm done getting planes for him for the foreseeable future. The only plane I think I might snap up is a Stanley 46 if I see a good user for sale.

low angle 60 1/2
I have the LN version of the Stanley #9 which as far as I know, they don't make or sell anymore. I have the LN 102 and 103 (the 103 isn't made or sold anymore too) small non adjustable block planes and of those two I use the low angle 102 95% of the time. It is my favorite. I've been thinking of getting the LN 60 1/2 but so far the LN 102 has been working fine for me.

it has most of it's japanning
Overall this plane is clean looking and has zero dings and scratches no matter where I look. This will be a good complement for the #9 in his toolbox.

the inner parts of the plane look good too
The iron has a lot of life left in it. It should last Miles for quite a while. I will snag any irons that I see just in case.

nice shavings
These are out of the box shavings. The bevel looks and feels sharp but it has a rough scratch pattern across it. I will sharpen and hone it when I rehab it.

the lid fits
It slips on and of easily. It isn't a loose fit and it's maybe a hair shy of snug.

lid flipped 180
If fits this way too. The joint line around the lid changed a little here and there but I got the same fit. On and off with gentle pressure.

how I got the fit
The lid would not fit over the banding. It was hanging somewhere. I could fit the lid cocked like this on one end. It fits over the end and the long sides.

I could repeat it with the lid cocked on the opposite side
It is looking to be that the ends of the walnut banding are longer then the lid.

the problem
I can't see it too well but by the feel I can sense the lid is just short of the outside edge of the banding. I think I'm good on the fit on the long sides so I will start the trim and fit dancing with the ends.

started with sanding
I only did one dance step with this and stopped. I didn't want to gouge the outside lip on the bottom. The one sanding didn't get the lid to fit.

switched to the bullnose plane
After the first trim the lid fit but it was too snug for my liking. I didn't want it loose but I also didn't want a tight snug. It took 2 more trim and fit steps before I got it to my liking. The lid fit (both ways) and came off with a satisfying slight pop and went on with a minimum of pressure.

planed the outside
see the dark line?
The line is from the toe of one miter going pass the other one. I don't like this because they seem to stand out to me like a deer in the headlights. I fixed it with the small block plane by planing the high toe down to the low one.

the LN 102 was too big
I planed the round over only on the outside. I left the inside of the walnut straight. The small violin plane worked perfectly for planing the small round over.

a light sanding and it was done
left the lid as is
The round over helped some with the lid going on so I didn't do anything with the lid. I had thought of putting a small chamfer on the bottom inside of the lip. I didn't do mostly because I didn't want to  chance introducing any slop with lid mating with the bottom.

I'm calling this done
I will put a few coats of shellac on it and I should be able to bring it to work on monday. I will put shellac just on the outside of the box.

the iron bevel isn't 25°
Five strokes on the coarse stone and I'm only hitting a portion of the heel. I stopped here and ran it on the 80 grit runway until I reestablished the bevel at 25°.

forgot to do the back first
The back was pretty flat and I didn't have to spend lot of time raising a shine on it. Of course I had to sharpen the bevel again but I only had to do the fine diamond stone and the 8K japanese one.

the sole is pretty flat
this side looks to be flat
This isn't necessary but I'll do it anyways.  I do like shiny so that is all I'll do on the sides. This is where I stopped. My wife just came home with Miles and the girls and brought pizza.  I think I should be able to get the finish on the rubber band box and get the 60 1/2 rehabbed this weekend.

accidental woodworker

trivia corner
Who became vice president after vice president Andrew Johnson became president when Lincoln was assassinated?
answer - no one

Rising Coffee Table Built in a 500 sq ft NYC Apartment

Popular Woodworking Editors Blog - Sat, 10/14/2017 - 2:00am

I came across David Thomas Brown’s coffee table build on Reddit last week and thought it was a great build. If you spot a build that has great photography and solid technique, send me an email! – David Lyell I remember the glory days of unlimited garage/driveway space and access to my dad’s tools that I had as a kid in Winston-Salem, North Carolina. Scrap wood in the backyard became […]

The post Rising Coffee Table Built in a 500 sq ft NYC Apartment appeared first on Popular Woodworking Magazine.

Categories: General Woodworking

A Viking ship...

Owyhee Mountain Fiddle Shop - Fri, 10/13/2017 - 4:05pm


... with a crew of horned-helmet warriors.




Please, no Spam.


.
Categories: Hand Tools, Luthiery

Posers need not apply

Lost Art Press: Chris Schwarz - Fri, 10/13/2017 - 3:30pm

The following is a short excerpt from Making Things Work.

IMG_2342[1]

It was a spacious shop, well lit and outfitted with a tidy mix of old and new equipment. “I’m working on a dining table and chairs for a client in Miami,” [my host] told me. “Quite a famous bloke, actually. To tell the truth, he’s got such a big name that I’m not allowed to say it. Not that that’s anything out of the ordinary in my world. These days it’s rare for me to work for anyone who’s not routinely written up in Esquire or Vanity Fair, that sort of thing.”

“Which part of London are you from?” I asked, curious as to the origin of his accent.

Ignoring my question, he turned his head to the right, saying “Come an’ take a look at this table and chairs” as he strode toward his workbench. The dining set was inspired by the work of French Art Deco designer Emile-Jacques Ruhlmann. The table, made of rosewood, was stunning. A cross between Deco and neoclassical, it had an extending top that could seat an intimate foursome or expand to accommodate 10. It was waiting to be finished, as soon as the chairs were ready.

“Double tenons hidden in those miters around the seat,” he remarked. “Ever use those darlin’s? I’m telling you, they are quite the challenge to pull off. But what a sturdy bit of join’ry they are. Those chairs will last forever. On the other hand, so will everything I make. That’s one of the reasons my clients are willing to wait years for an opening in my schedule.”

“I took a look at your website,” he went on. “Nice enough work, but really….’Period-authentic furniture and built-ins?’ It’s all been done before, ‘ain’t it? You couldn’t pay me to do that type of guff for common punters. On the other ‘and, someone’s got to do it, so I daresay it might as well be you.”

Now that he’d established I didn’t even rank high enough to engage in a pissing match (not that I am ever inclined to take part in such b.s.) I thought he might answer my question. “Which part of London are you from?” I asked again.

You can read the scintillating remainder of this tale and learn the origin of my host’s accent in Making Things Work.


Filed under: Uncategorized
Categories: Hand Tools

New YouTube Channel!

Anne of All Trades - Fri, 10/13/2017 - 1:51pm

The long-awaited Anne of All Trades YouTube channel is finally here! Subscribe and learn right alongside Anne as she tackles all kinds of projects in the woodshop and around the farm. Check it out at https://www.youtube.com/user/allaboutanne18

You're So Metal

The Mortise & Tenon Magazine Blog - Fri, 10/13/2017 - 1:29pm

Editor's Note: Jim and I have been discussing metal-bodied vs. wooden hand planes and agreed to have an open discussion on the matter here on the blog. Here's Jim's take.

One of the driving passions behind Mortise & Tenon Magazine is the exploration of efficient pre-industrial woodworking techniques in the hope that we can share that information with others. We realize that we sometimes sound like evangelists and we’re ok with that. We really are trying to share the good news of rough secondary surfaces and set people free from the law of machine tolerances. With that in mind I sometimes feel like a bit of a hypocrite when I admit that the planes I choose for my own personal work are direct result of the industrial revolution that we so often rail against. 

That's right, I use metal bodied planes. Judge me accordingly.

The only wooden planes in my workshop are a couple of moulding and dado planes that find occasional use, but mostly live in the bottom cabinet of my tool chest. Oh, and one old fore plane that serves as decoration, you know, to make me feel authentic. The rest of the time, I'm a ductile iron kind of guy. I'm fairly ecumenically minded. I have nothing against wooden planes and I've tried out some of the very best, but for some reason I’ve never  even been tempted to make the switch. Lately I’ve started to wonder, why?

I have to admit that I’ve always thought of wooden planes as fussy (Tap, tap, tap). They also have the reputation of being temperamental and susceptible to changes in the weather. Honestly I suspect that those issues are greatly exaggerated, but I can’t shake the feeling that wooden planes are like the creaky old men at the barbershop who predict the weather by the aches and pains of the day. To be fair, a wooden plane in good condition should take no more time to set up than their metal counterparts. The only real problems I’ve ever had were with the neglected and derelict wooden planes that sometimes float around antique shops. I bought a few of these when I started working with hand tools. In general, I should have left them for the interior decorators.

If you’re new to rust hunting it’s a lot easier to hit a homerun with a rusty old Stanley Bailey than your average Ohio Tools woody. To date, I’ve probably had a 60% success rate with antique wooden planes. That gets better as you learn what you’re looking for and your chances also go up if you live in certain parts of the country (or certain countries for that matter), but these days there are other options. With the current renaissance of plane making you can get yourself a fancy new wooden plane (or a whole set) and although you will likely pay exponentially more than you might for an antique store find, you will also be buying the peace of mind that they’re well tuned and ready for shavings. 

That’s appealing to me... until I remember how much I paid for the handplanes I already own.

 

Besides, that’s the argument people make about new high-end metal planes isn’t it? The idea that you pay for the privilege of pulling a highly refined tool out of the box, sharp and ready to go to work? Hmmm... And metal planes take some fussing too. Blades get dull. Moisture wreaks its rusty havoc. You need to wipe them down and keep them oiled. It’s certainly easier to true the sole of a wooden plane than one cast in iron. Oh, and the weight!

Do I need to continue?

This is PC vs Mac. Canon vs Nikon. Ford vs Chevy. Duke vs that other team from North Carolina.

There will always be opinions and there are no perfect answers. I won’t argue that metal planes better than wooden planes. I can make all sorts of rationalizations, but use metal planes for the simplest reason of all - because I like them. They feel right to me. I understand their idiosyncrasies and yet I find them to be reliable and well-suited to the work I do. The heft and inertia of these post-industrial beasts work in my favor (most of the time) and I understand how to make the subtle adjustments to get what I need out of them. With the limited shop time I have, I don’t want to think hard about the tools. I just want to use them, and these are the tools I want to use. Some days they wear me out, but they always put a smile on my face.

- Jim McConnell

http://thedailyskep.com

 

Categories: Hand Tools

Saddling the Dugout Chair (and a Cologne Request)

Lost Art Press: Chris Schwarz - Fri, 10/13/2017 - 1:21pm

saddle_dugout_IMG_9302

I tried to finish the seat of the dugout chair today in preparation for our open day tomorrow (10 a.m. to 5 p.m. – lots to do and see). But I was only able to squeeze in about 30 minutes of work as I was dealing with heavy construction out back with the Lost Art Press Horse Garage.

In any case, I’m trying not to make this seat too refined or precious. I want it to match the ruggedness of the chair. But I don’t want it to look sloppy. So I’m shooting for “done quickly and with purpose.”

This seat is made from the last significant chunk of Eastern white pine from Midwest Woodworking I own. I’m going to miss this stuff.

I don’t wear cologne (heck, I barely wear deodorant). But if someone could make a cologne that smells like Eastern white pine when it’s being cut, I would actually wear that scent. Of course, the scent would only really attract beavers and some bark-eating grubs. But oh well.

— Christopher Schwarz, editor, Lost Art Press
Personal site: christophermschwarz.com


Filed under: Yellow Pine Journalism
Categories: Hand Tools

Registration for Welsh Stick Chair With Chris Williams

Lost Art Press: Chris Schwarz - Fri, 10/13/2017 - 9:00am

You can now register for the chairbuilding class with Chris Williams via this link.

Note: Registering for the class or the waiting list is free – they won’t ask you for a credit card to register. After the dust settles, we will invoice the six attendees, as discussed here.

If the six slots are filled, please consider signing up for the waiting list. People’s lives will change in the next seven months.

See you in May!

— Christopher Schwarz


Filed under: John Brown Book, Uncategorized
Categories: Hand Tools

Using French Curves

Lost Art Press: Chris Schwarz - Fri, 10/13/2017 - 6:27am

curves1_IMG_9285

This morning I posted an entry on our Crucible Tool site about how to use the continuously changing radius on French Curves to join three points. This is a huge help when creating irregular or organic shapes.

Read the entry here.

— Christopher Schwarz


Filed under: Crucible Tool, Uncategorized
Categories: Hand Tools

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