Accidental Woodworker

 Last night after dinner I started a coughing fit that lasted off and on until I hit the rack. When I got up for the toilet trot races, I would cough trying to hack something that never came. The fits suck because there is no warning and the duration can go on for minutes. Still not bad because since the chemo the coughing has decreased to almost nothing. Today so far I coughed a few times but nothing like last night.

happy with this

This looked 90% better with no streaks. However there were still light spots so another coat was necessary. I sanded it with 240 and 320 and fingers crossed, that I can call it done after this.

latex enamel rattle cans

I couldn't get a semi or gloss oil based enamel in a rattle can so I settled for latex. I had to buy a quart first and then that was used to make up the rattle cans. I got 2 for $13 each plus the cost of the quart - total was $60. And he told me they could get about 12 rattle cans out of one quart.

hmm......

Started on the back because this was my first time applying a rattle can finish to a project. it didn't come out in a fine mist and I got a few blobs here and there. I smoothed them out with a small artist brush. Coverage wasn't full even with two light passes. Based on that I'm thinking 4-6 to cover the back. Might be more on the front because of the beading.

welsh stick chair

I am impressed with the quality of this cherry wood. The seat (two pieces) are dead flat and they zero sapwood. This most have came from a big ass cherry tree. I got it in the living room sitting on a ottoman for now. I think it will live here until I'm ready to work it. Jack Nicholson quote -"nice packing...."

hmm......

I think the back is done. I couldn't see any bare pine anywhere. I got 4 coats on it and it looks good. I'll look at it again in the AM before I sign off on it.

Went for a walk today, the weather was decent. It 80F - 27C with a light breeze with no humidity. The walk I went on was less then half of what I was doing pre surgery. It was 4 times as long as the few walks I did post surgery and before the heat waves started. It took me less than hour and I didn't get winded nor did I have any coughing fits. The plan is to keep at this level and slowly build back up to the walk about I was doing pre surgery.

accidental woodworker 

hmm.......

I don't have any clear shellac mixed so I used spray instead. I had 5-6(?) coats already but it didn't look like 3 brushed coats. No hurry for this and it dries super quick so I can get a bazillion coats on before I hit the rack.

better

I brushed on a coat with the big brush on the bench and it look streaky. The coverage wasn't that good neither considering it was the 4th coat. I went behind it with this small brush and I liked the results. Streaks were gone, no waterfall drips, and the coverage was pretty good. Wasn't expecting such good results with a small piss ant brush.

bumblebee orchid frame

I'm not making the same me-steak with this frame that I made with the green one above. I sanded this one with 120, 150, 180, finishing with 240. Baby butt smooth no matter where I checked on the frame. Still don't have a warm and fuzzy about painting this. I would like it to be an enamel - latex enamel IMO sucks pond scum for brushing. 

Tomorrow I'll go to the local paint store and see if I can get a rattle can of oil based enamel (or latex enamel). I have seen rattle cans ordered there before but I've never asked for one. Will there be joy in Disneyland in the AM?

happy with this

Laid down the paint with the big brush and then went over it with the small one. No problems with that even though it is only a 1/2" wide. And it didn't take much longer to do the frame with it vice the bigger one. Coverage is better than I expected too. There was a lot of light spots that are gone now. I will probably have to put on one more coat in the AM.

Spent a lot of today molding my butt cheeks into my desk chair. I was a lot more tired today then the previous couple of days. Got lethargic before lunch and I had trouble keeping the peepers open. The oncology nurse had told me that I would feel like this around 7-10 days out.

The nausea I felt yesterday is gone. It turns out that I was supposed to take a nausea pill twice a day - I was only taking it once in the morning. Feeling nauseous is an uncomfortable feeling that I can't work through. I can't work around the tiredness so I made several 10 minute work sessions in the shop today. Killed the lights for the day before 1400.

stick books

These two books are from LAP and they are intense. They are everything you wanted and didn't want to know about stick chairs. I've been slogging through them for a couple of days now and it ain't easy. I don't do well with printed learning, especially so with woodworking. I'll be biting the bullet and getting Chris's vid on making a stick chair. I do much better learning through visual anyways.

accidental woodworker 

the bumblebee orchid frame

This is ready for finish. What the finish will be I haven't decided on yet. I'm leaning in the direction of a rattle can finish. The thoughts on that is it will lay flat and look better then a brushed on finish. I was going to buy a few cans at Wally World but they keep everything locked up now. Besides the color palette sucked and the paint available was mostly metallic and for metal or plastic. 

Made a 2nd run to the neighborhood paint store and that had infinitely more options but I didn't buy anything. I will wait until I get the orchid photo before I pick a color for the frame.

oops or a brain fart

I don't remember if I had sanded or planed the frame before I made it. I think that is why it looks like a dirt country road after a rain storm. I spent most of the morning session sanding the frame, front and back, starting with 120 and ending with 320. Definitely looked better and felt smooth when I dragged my finger tips over it.

hmm......

Miters and the banding are sawn to rough dimensions. I worked on them one at a time started with the first long side and working CW to the last short side.

done

Used yellow and super glue to secure the bandings. I rounded over the outside edges with a plane and sandpaper. The inside edges just got the arris knocked down.

one more

I don't intend to go nutso on the back of this. There is some light spots still showing through but I am only putting on two coats and calling this side done.

cherry welsh stick chair

This box is heavy. Even if I didn't have a weight lifting restriction, this is still heavy. I'm going to drag it into the living room and let it acclimate before hauling it to the shop.

It will probably be a while before I get around to this. The chemo cocktail is slowly saying hello to me. For the past two days I have had a faint twinge of nausea off and on with heartburn after I fill the pie hole.. Also feel just a wee bit out of sorts - not sick but not feeling tip top neither. I have run out of gas two days in a row now around lunch time. I don't feel dog tired fatigue, but I do feel like taking a nap. I'll spend this time reading the stick book and watching the video. 

accidental woodworker

 

confirmation

Typing this blog last night I thought the back frame was too small and this AM it shook hands with me. Before I could make a replacement I had to make a road trip to Lowes. 

not the first time

I made the back frame to fit between the toes - wrong way. I should have aligned the heels of the miters with the layout lines. Like the caption said, this wasn't the first time I had brain farted doing it.

back to the shooting board

The little gizmo I was using to square the miters wasn't working. I had kind of figured out a way hold the stock in the gadget but the results weren't that good. The 45 was ok but the face wasn't square. I still sawed the miters by hand but shot them true on the shooting board.

hmm.......

This is the first back frame and it is still square within a 16th on the diagonals. Unfortunately I don't see any use for this for so I'll hang on to it until it gets in my way and I'll shitcan it. I had whacked this frame against the lally column and surprise, it held. I whacked it on all four miters twice and it held. I hadn't expected it to survive even the first one.

replacement back frame

Glued and cooking. After this had set up for an hour I glued and nailed on the new pic frame.

not happy with this

The paint is streaky and IMO, it looks like crap. I want the paint to be smooth and flat. Sanding it did diddly squat making it smooth. I'm going to have think about what to do with this because I can't put anything in this frame as is.

my desk glasses box

This is the box I keep my desk glasses in. Lots of wiggle room and easy in/out with no headaches. Happy with the box but not how it fits here. There is another post at the back edge and the box barely touches/spans between them. It annoys me to no end when the box moves in falls in between them. Time to address and fix this.

new eyeglasses box

Made this box long enough to span the top of it (what would you call it). I'm going fancy with it banding the top edges of the box with cherry.

Ran out of gas just before lunch and I nodded out. Not sure if it was because of the chemo cocktail but I went with the flow. One good thing I noticed is my coughing has gone down to almost nothing. Still getting winded with mild exertion but some things are changing for the good.

 My desk kit came today and my wife struggled getting it onto the porch. I started to lift if and my body twinged immediately. I'll have to unpack it on the porch and bring the wood to the shop a few pieces at a time.

accidental woodworker 

 

 I bought a photo print of a bumblebee orchid for my SIL's birthday which is the same day as my wife's. I doubt I'll get it finished and to him by that day but it'll be close. That is what I got whacked out today post one day from my chemo cocktail. It hasn't hit me yet and I'm taking it one day at a time.

done

True to my word I got four coats total on the inside and top edge of both boxes. Still can't recall what I wanted to put in the smaller box but it won't go to waste with me.

yikes

There was a puddle in this corner. I scraped it and it went back down to bare wood. Three coats on and it'll need another one just for this.

the frame for the SIL

I'm going to try something new with this frame. I'm going to mold a profile on the outside and inside edges. I don't want a chamfer but a bead. First step is straightening and squaring two edges to rip out the sides.

hmm......

I molded a 3/8" bead on the outside edge. I didn't want the same size on the inside edge because the width isn't wide enough. I molded a 1/8", 1/4", and 5/16" bead on scraps and decided the 1/4" bead looked the best.

getting confused

The print size is 12x16 and I want a one inch mat border so the length (outside) of each side needs to be roughly 4" longer. Started laying out the length and ran head long into La La Land babbling to myself.

hmm......

The length of the miter is 1 5/8" which is well within the 4" I allowed. But laying it out initially I was doing something wrong because the sides were coming up short. It almost got to the point of me making two new pieces - the longest sides would have been used to make the short sides.

new layout strategy

Thought about it for a few and pulled my head out of my arse. I was confusing myself with the inside and outside measurements. The new layout strategy was to start on the inside edge and layout 1" from the heel of the left miter, measure 12" from that mark and add 1" to that for the mat border at the right miter. That is the inside length to the heel of the opposite miter. More then enough room. Don't understand how I missed it on the first go around but I finally solved it. Wash, rinse, and repeat for the 16" sides.

insurance

Ripped a 12x16 inch piece of plywood to match the print size. The 12" side is spot on including the 2" allowance for the mat border. FYI -  this is the crappiest plywood I have ever bought. Super light with paper thin ply veneers with only a wee bit of stiffness. Not even good enough for drawer bottoms and totally useless for a quick mitered box. Cheap and IMO useless but good enough for this purpose.

double, triple checking

Used it to make sure the other side matched the results of the first one.

first dry fit

The miters look good and the frame came together without any hiccups. The beaded corners aligned better than I hoped they would. I didn't have any chipped beads or blowout. When I sawed them I did them painfully slow and it paid off.

the proof

The test piece says it all. The border is about a16th over one inch on all four sides. I had purposely sawed the lengths of the sides a few frog hairs longer for just in case.

test drilling

Before I committed to the real frame, I drilled a couple of test holes. One was to check the depth and the other was the spacing/clearance.

first check is okay

The spacing is good. I have clearance too - the dowel is well clear of the beaded profile. The depth was off. It was too deep and blew through to the other side. I had to drop the depth a 1/4" more to avoid blowing through again.

yikes

Not quite a blowout but a frog hair away from it. I soaked it with super glue twice and fingers crossed it will hold.

2nd dry fit

Toes and heels aligned with no hiccups. Tightening the clamps can easily pull the heels and toes pass each other. The key for me to tighten  one corner slowly, continually checking, and go to the next one. Don't do the final squeezing until all the corners are set and aligned.

glued and cooking

After ten minutes in the clamps I took them off to wipe out the glue in the beads at the corners. Flipped the frame over and wiped off the squeeze out on the face of the miters. Clamped back up again paying attention and making sure the toes and heels were still aligned.

back frame

I don't have any stock to make a poor mans' miter box so I decided to try and free hand saw the miters. 

hmm......

I had to trim the heels on two miters to get it to close up gap free. I don't use this gadget that often because I find it awkward to hold/clamp the miter in it and still be able to trim the miter. For whatever reason, no headaches this time. I could see that I had sawn the miters a frog hair off plumb.

three times was the charm

This corner needed extra love and attention. Finally got the miter to close up.

glued and cooking

Happy with this considering I did it free hand. All the miters from the top are gap free. Can't see the bottoms because of the clamps. 

less than a 16th off

I think that is pretty darn good for my first free hand sawn miter frame. Just realized that this frame is toast. Happy with how it came it out but I screwed up and the frame is too small. I should have measures for the heels R/L and Top/Bottom but instead I measured ffrom the toes. Sigh. I'll be making a new one in the AM.

spoiler alert

I was doing one final check on the miters before I set it aside to cook. Looking down on the face of the miters they were all tight and gap free. However, this corner when viewed from the edge had a gap. No problem closing it up with an assist from the bar clamp. The two frames will cook until the AM.

My cherry welsh stick chair kit has shipped but no arrival date as of today. Lee Valley got back to me and they are looking into the pricing for a replacement blade for my crosscut gents saw. Once I get that I'll send the current dull one out to be sharpened - I hope that is something that is possible. hmm.... maybe I should email customer service again.

accidental woodworker 

nope

The hole in the arm doesn't line up with the hole on the frame. The screw had come out at an angle when I unscrewed but I didn't give it a second thought. Still don't know if the screws are imperial or metric, but the one I picked out screwed down in the right hand arm with zero headaches.

an hour later

I couldn't get the screw started in the left hand arm at all. I tried filing it but it was slow, careful going. There wasn't much metal that I could file off and it was a bit awkward maneuvering the file to remove what metal I could. Gave up after an hour - I couldn't get more the 1/2 of the two holes aligned. How did the person who assembled this get the screw installed?

hmm.......

After dinner last night trotted down to the shop and steel wooled both of the boxes. No headaches with that. Both boxes came out smooth to the touch and the amount of steel wool dust was about what I expected to see.  Slapped on a third coat and trotted back up the stairs to my desk.

the green frame

This had the slightest bit of tackiness in a few spots - all where the paint looked to the heaviest. I scraped the inside/outside bandings and the tops of them with the card scraper first. I was careful painting this but there were still spots with waterfall drips. Scraping is quicker and gives better results over using sandpaper or steel wool. I also used the scraper on the flat part of the frame before using 320 sandpaper to smooth it all out.

much better

Yesterday when I used 320 on the back it didn't look like this. There was so much green it was hard to see the brown underneath it.

needs a 3rd coat

I can still see the grain under the 2nd coat of paint. I'm not going for a wash look, I want this to be a solid green. I'll let to set until tomorrow. There are thunder boomers rolling through this PM along with high humidity - that effects how this will set without being tacky.

done today?

Got 4-5 coats on the bottom and the sides. 3 coats on the inside and one on the top edges. The plan is to get 2-3 more coats on it today and call it done by the AM.

Had my first chemo cocktail today. It took over three hours and consisted of two infusions. The first one took 10 minutes and the other took 40. The total time expended was due to ordering and waiting for it to get to me.

I have about 7-10 days before the chemo kicks in and really introduces itself to my body. Nausea and fatigue are the two side effects (of a potential boatload) I'm most concerned about. The nurse said the fatigue will come in about 7-10 days and that I should stay out of the shop and rest. She said to listen and obey what my body is telling me.

I have blood work on July 30th to baseline my blood for the first chemo treatment and the 2nd chemo cocktail party is scheduled for the August 11th. That is dependent on what my blood work is on that day. Before the chemo the doc reviews the blood work and that drives whether or not I get the cocktail.

The brain MRI came back normal and I forgot to ask the doc about why it was ordered. Maybe on the next appointment. The shortness of breath is still saying hello and I had way fewer coughing fits yesterday and so far none today. My heart rate continues to stay in the normal range with excursions in the low 90s (with exertions) for about two weeks now. The 'blister' on my chest is slowly getting smaller and it is sure taking its time going bye bye. 

accidental woodworker 

 

not last night

After dinner when I checked this it was still tacky. Got the 2nd (and final) coat on it this AM. I tried to sand it with 320 grit and that didn't go well.  It wasn't tacky to the touch but the sandpaper grabbed and stuttered like it was. I'll have to let this set up for while before I try that again.

found the MIA center punch

I spent almost an hour sifting through the shitcan trying to find it. Got this sent out this AM. I still don't think it is worth to try and fix it but he is willing to try doing it.

a protector

Drilled a scrap of cherry for the pointed business end of the punch. I mailed this in a padded mailed and I didn't want it poking out during transit.

new box

This is for my eyeglasses. The black framed ones that will call this home are as long as these are.

they fit

I made the box longer for extra wiggle room. Thinking of putting some felt on the bottom. I have some red felt somewhere in the shop but ........

hmm.......

The box the eyeglasses are in now was for something else that I forgot what I had made it for. The glasses fit diagonally but there is little wiggle room. New eyeglass box is wider and longer than it.

prepping the box

I let the box cook for a couple of hours before planing and sanding it smooth.

still viable?????

This shellac is almost a year old. I stirred it with the stick, wiped the excess off and it set up and dried within a few minutes. I wasn't expecting it to be good but based on this I'll slap 4-5 coats on the two boxes.

stopped working

I can't reset the breaker on this plug. I tried it in 4 outlets, all with the same result. Nada.

WTF??????????

The screw heads are triangular. I have never seen a triangular screw head before. I tried to use my smallest screwdriver set and a torx set to unscrew it and nothing worked. Rather than trying to fix this, it became dumpster food.

so far, so good

The first is on and appears that all is well is Disneyland. It is dry and rough to the touch which is what I expected the first coat to be. I'm curious to see what happens when I steel wool it after the 2nd coat.

ready to do battle

I had two poor man miter boxes that are toast. The cut across the top is good but the vertical/plumb cut is toast. It tapers and wanders off on towards the bottom final third. I filled in the errant cuts with veneer and soaked it with super glue. Laid out two new miters and sawed them.

crash landing

I gave it free flying lessons courtesy of RJB airlines. I sawed the vertical and the saw wandered off the vertical line on the bottom final 3rd. I tried like crazy twisting the saw blade to track it on the line but it had a mind of its own. It was going out into La La Land and nothing I did would stop it. That earned it a first class ticket trip to the wall.

hmm......

The left miter came out better. I still didn't get a plumb cut, it wandered off into La La Land further down, closer to the bottom. The miter wasn't bad but it wasn't 45 neither. The heel was a few frog hairs high.

this sucks

The front saw cut split the line perfectly but the back threw a hissy fit. I know I can saw better than the results I'm getting. I'm taking my time eyeballing the line and when see it wavers and I try to correct it but no joy trying that yet.

the best one

This is the best miter I have gotten off any of the miter boxes I have made. Not a dead nuts 45 but within a frog hair or two. I always saw the left miter better than the right ones.

It isn't that big of a deal because I sweeten the miters after sawing them on my shooting board. However, there have been times when getting a miter directly off the box would have been easier to deal with. Doing the back frames for the picture frames would be good example of off the miter box.

finding the cause

Used my small Starrett square to saw the vertical. It helped but I couldn't use it to do the entire vertical saw cut. The bottom wandered off of course but in the final 1/8".

better

It is a little less then a frog hair off. This was encouraging and it dawned on me that maybe it isn't me but the saw. Saws will wandered as the dull and I've had this one for a few years.

dozuki saw

The backside of the cut is off the knife line a wee bit. However, Mr Starrett said that this and the off cut was 45°.

2nd saw

This is my LN carcass saw and again, Mr Starrett said both cuts were dead on 45.

another carcass saw

This is the LN tapered carcass saw. I rarely use it and I bought it when my other LN carcass saw was out getting sharpened. Same results according to Mr Starrett.

LN dovetail saw

This was making me feel a lot better. I knifed the top and the front and back vertical and sawed out on them. Mr Starrett says I have a very bright green light on this one too.

Lee Valley rip gents saw

I wasn't expecting this but Mr Starrett said there were zero gaps and no light peeking through. I thought the rip saw would have left a rougher kerf but it didn't. The higher TPI definitely helped with that.

Blue Spruce dovetail saw

All are sawing 45s and no wandering at all with any of the saws so far.

LN rip carcass saw

This was eye opening for me. All this time I thought it was me and having to deal with parallax errors and saws I couldn't saw plumb with.

If I counted right, I used 9 saws. The Lee Valley crosscut gents saw was the only one that failed to saw plumb. The other 8 saws I used all sawed dead nuts 45 miters. I emailed Lee Valley to ask if they sold replacement saw blades for the gents saw. Glad I tried this and I'll be making another poor man's miter box with one of the 8 good saws.

hmm......

2nd coat on and dry within 5 minutes. I'll come to the shop after dinner, steel wool this, and slap on a third coat.

lights out delayed

I was killing the lights when I noticed this corner was misaligned. I had to fix so I planed it and sanded it with 120 grit.

sigh

Two other corners were off a little too. Planed and fixed them and applied another coat of shellac.

came while typing the blog

This is not too bad of a deal for $10 bucks. What are the odds that this has the screw I need. I think these are metric but I'm not 100% sure of this. I don't recognize the sizes printed on the lid of the screw box.

accidental woodworker

last step

120 grit to flush the putty on the back frame. The next batter was picking a paint color.

nope

These are the powdered dyes for milk paint. I thought of mixing up a batch of milk paint but the frame was all I had to paint. Most of it would have been wasted.

the final three

Black was my first thought but I nixed it. Instead I picked green. That had been choice for milk paint too. I picked chrome green and for whatever reason it wasn't the color I expected. It was green but the 'chrome' part didn't materialize. I had expected it to be shiny like an enamel paint but it wasn't.

sifting through the garbage

One of the readers of my keyboard diarrhea offered to fix the center punch that came with the Vix bit set I bought. As usual, I couldn't find it. I look in all the obvious places first and nada. Looked every else and settled on the shop shitcan. I don't remember what I had done with it but I went through the shitcan thinking maybe I had shitcanned it. I transferred from the right shitcan into the left one. I filled that up 4 times to a weight I could pick up without feeling it. So far I hadn't found the MIA center punch. 

no joy

I made sure that I sifted all the shavings through my fingers so the punch wouldn't slip by unnoticed. Clueless as to what had happened to it. I'm sure it will pop up when I'm reaching for something totally unrelated to it.

hmm......

It has been more then 3 hours (closer to 4) since I put the first coat on and it is still tacky. Today was nice, temps in the high 70s F - ~25C with low humidity. The can says recoat in 2-4 hours. I'll check it again after dinner and if it isn't tacky I'll get the 2nd coat on. If not then in the AM. I have the time because another project hasn't grabbed my limited attention span yet.

Grrr..........

The glasses fell off when I put them on. Where the screw is, is a mystery. I had tightened both of the frame arms screw a couple of weeks ago. None of the screws in the eyeglass kit fit. I'm glad that I have spare glasses to use in the shop. I need them for close up work. I ordered a kit of eye glass screws from Amazon and I'll have them tomorrow. 

These are reading glasses and I prefer to use them in the shop. The replacement glasses I'm using in the interim are bifocals which are ok but they are delicate wire framed set. Not something that can withstand the abuse I heap on my eyewear in the shop.

I took it easy today because I was feeling bone, weary tired. Plus I was having coughing fits off/on through out the day. For no reason I could discern, I would cough feeling like I wanted to hack up chunks of my lungs. Makes for doing absolutely nothing a ROYAL PITA.

Other then the coughing fits, I still have the blister, blob, bump, or whatever it is still on my left chest. It doesn't look or feel like it is getting any smaller nor wants to. But on a brighter note, my left boob/nipple isn't as tender/sore/achy. There were a few weeks that my shirt brushing on it could make me almost cry. Healing is taking a longer time than I thought it would. 

accidental woodworker 

 The forecast for today was partly sunny and cloudy with thunder boomers possible in the PM. The morning was overcast giving way to some sun with no rain before lunch. I could have made a run to Gurneys Sawmill. This is one time when have a cargo van would have been worth its weight in gold. Fingers crossed that next saturday will be sunny - I need project wood.

my A2 iron set up

I've had this red bin for over 40 years. It was one of the first things I bought from Lee Valley. The water stone holder for it is rusted and unusable so I made a wooden one that I brushed on penetrating epoxy from Total Boat. The bin to the right has the water stones soaking - 220, 1000, 4000, and 8000.

5 1/2 done

Got RML shavings on the first try. Barring the bevel chipping again soon I'll be good for a while. 

I am not a fan of A2 irons. It is a PITA setting the stones to sharpen them although it isn't any more difficult to use them vice other sharpening mediums. However, and this is just my opinion, I find the bevels on A2 irons to be more fragile than O1. They fracture and chip easily. 

Lie Nielsen doesn't make 01 irons anymore. I'm lucky that I have O1 irons for my 4 1/2 and my 51 shooting board iron. The big difference between A2 and O1 irons is A2 tends to stay sharper longer. O1 sharpens better and to a finer edge and it is what I prefer.

clean up

This one thing about water stones that I dislike a lot. I have to flatten all the stones after I'm done. And depending upon how much I use them while sharpening, I have had to flatten while in use.

a wee bit short

One side of the back frame was short by about a 1/8". I didn't want to use the one long pine board I had so I used some scraps. This is the back and won't be readily visible but it was making my OCD go into hyper drive.

fixed

Used my 5/8" shoulder plane to flatten the proud side flush with the other ends.

almost done

Set the nails and filled in the set nails with putty. All that is left to call this done is to paint it. 

oops

Forgot the nails on the outside banding. I used pin nails that are supposedly invisible. Well boys and girls, I have zero problems seeing them. Set and putted them too.

accidental woodworker 

 

sigh

There are two miters that slipped by each other. This corner is the worse and the one I had noticed yesterday. It would seem that using my fingers to keep the bottom flush didn't work worth diddly squat.

almost perfect

This scrap of pine was left over after making the bandings. It is one frog hair below the lowest misaligned corner. I used it to to plane the height of the inside bandings down to it.

outside bandings dry fitted

No hiccups this time - got all four bandings on and fitted the first time. I didn't have to make another one as an oops. 

glued and cooking

I did the outside bandings a different way this time. Usually I take all the bandings off and glue (nail or clamp) them back on one at a time. This time I left the first 3 bandings still clamped and I glued/nailed the last one I fitted. I then unclamped the 3rd banding I dry fitted and glued and nailed that one. Washed, rinsed, and repeated it for the last two. I will do bandings like this the next time. No surprises with open miters or one banding (usually the last one) being short.

#3 iron

The 3 planes I use the most needed some love. The #3 and #4 had chips on the bevel edge that I had to fix. I started with the #3 because it had several small and one large chip. I had to break out my water stones because these 3 Lie Nielsen planes have A2 irons. Diamond stones will sharpen A2 irons but nowhere as well as water stones do. I am no longer a fan of water stones - they are messy and water gets all over everything. 

#3 is done

This one took a while to do. The large chip was being a PITA trying to remove. The 220 water stones will hog a lot of metal off but not as fast as 100 grit sandpaper does.
 

#4 done

Got the RML shavings out of the #4 on the first try. Got RML shavings on the first try with the #3 also. It was 1516 when I got the #4 done. The 5 1/2 will get done in the AM.

I ordered the wood for the LAP welsh stick chair. I picked cherry because next to pine it is my favorite wood. Don't know when I'll get but the S/H was $62 - can we say ouch together?

accidental woodworker

 

two of three

Forgot that I had these. Made 3 jigs for holding stock to plane the end grain flat and square. The 3rd one I tossed because the stop had warped and flattening it would not have been worth the effort and calories.

hmm.....

Almost clear and empty. It had been a long time since so much real estate had been laid bare on my workbench. At the far end I had to glue my sandpaper tearing thing back together.

wow

No before pic but this corner is finally cleared out. I've been dumping all kinds of crappola here for months. I can open the bottom drawer of the dresser now without having to spend 20 minutes clearing away the crappola in front of it.

practice frame

I made this frame to test using dowels to secure the miters. I find a pic last night that I am going to put in it. I am going to band the outside and inside edges. One miter corner has a blown out dowel hole that it will hide.

dry fitted

Gluing the inside first because it is the easier one of the two to do. Got a good snug fit and gluing and cooking is next.

cooking

One of the bandings shifted when I clamped it and I didn't notice until I had all the clamps on. It was too late to fix as the glue had seized already. I'll will plane the inside banding all around down to the lowest point. 

I slept good last night in spite waking up 3 times. I was able to fall back asleep each time and rolled out of the rack before 0600. It took me about 3 1/2 hours to finish cleaning up and organizing the shop. I took my time but I didn't get winded this time and I didn't have to take any rest stops. Some days are good this way and others I struggle to work at a steady pace.

Other then the frame project on the bench, still haven't come up with something new to make. Or for that matter, something old to make again. Maybe I'll dream up something tonight.

accidental woodworker

 The sky looked weird here in my part of the universe. They are a sickly grayish color with a yellow tint. I thought there were some thunder boomers coming or maybe even something stupid like a tornado. Turns out there are wild fires in Canada and the smoke is drifting south. I had seen it a few days ago in a couple of Canadian blogs I read. Didn't think it would wander down and shake hands with me.

ta da

Found them by mistake. I wasn't looking for them where I was working at the time. Everything was there along with instructions. I have a a couple of vids on making this, both of them from LAP. I'll be reviewing them again and again. 

needed a box

Still haven't finished cleaning up and organizing the shop. It was while doing it that I needed this box to stow some things I found cleaning up. Quick and easy box to whack out. 

While this was cooking I went to the Frame it Shop and dropped off two more frames for Maria. The one I had left was ready for pick up.

for the son in law

My son in law raises orchids and flesh eating plants. He also likes to dig out/reveal fossils from rocks. And I forgot that he has an aquarium with strange things - colorful creatures and worth the the time to watch. He had told me that he did woodworking as kid mostly making bird houses.

how long......

I threw away a lot of scraps yesterday and today. This spot had a ton and half of scraps that I fought my OCD to shitcan. I tossed a lot that I have had here for a couple years now. Difficult for me to do but I haven't used them so it was time to go.

done

This and arranging the piles in the above pic are what I got done today. I left it on the workbench because I couldn't remember what I wanted to put in it.

I didn't sleep well last night. I woke up before 0400 and couldn't fall back to sleep. I watched You Tube until 0600 when I finally rolled out of the rack. I felt blah - ish all day long. I nodded out at my desk after lunch for a while and I only went back to the shop in the PM to get my camera. Maybe tomorrow I'll finish the clean up/organization. 

Been trying to think of something to make but I keep drawing a blank. My wood supply is a bit on the sparse side too. I was thinking of making a Gurney's sawmill run on saturday but this saturday ain't looking too good weather wise. I think I can work around the weight limit by handling one board at a time.

accidental woodworker 

No new project on the horizon but I have one hanging out in the back of the brain bucket. It is a stick chair - I have the patterns for a LAP stick chair. I don't have the stock for it but it is looking like the #1 project. When I was looking for the patterns/plan that I decided to clean up and organize the shop. At the end of the day I still hadn't found the plans and hadn't cleaned up and organized the shop.

hmm.....

It has been a long time since my workbench was clear. I've been working on one small area around the face vise for over a month. It would be nice to have this down to bare wood before I start new project.

my first half blinds

This is one box of two that I did that day. One box had 1 in 6 dovetails and the other 1 in 8. Not too bad for my first attempt at half blinds.

the other end

I couldn't find the other box and I spent 20 minutes searching for it.

1 in 6 box

!4 years old and it is still together. I don't use this box to stow anything, it is just so I can look back and compare this to what I'm doing now.

working from the left to right side of the shop

I remember being able to walk by this end of the tablesaw. It took me over an hour to clear out all the scraps of wood I had piled up here. 

It was tough working in the shop today. We are in another heat wave but that was manageable. I had problems with all the dust I was kicking up. Even with a mask it difficult for me to work. I was getting short of breath and winded too easily. I spent almost as much time resting and catching my breath as I did cleaning things up.

After a couple of hours I said No Mas. I'm post surgery 6 weeks now but my stamina still isn't 100%. I'm probably only hitting around 70-75%. My wife says my breathing is shit (her words) so I know its serious for her to say it that way. But she also said that yesterday it sounded much better. Not sure if it is the lung surgery or the ILD, which the doctors haven't figured out yet. I'll get back to it tomorrow and do what I can.

the wife's work

This is the reading nook that my wife wanted in the boneyard. I thought it would have taken up half of it but it only took about a 1/4. I'll tackle arranging the other 3/4 once the medical team clears my weight lifting restrictions.

accidental woodworker 

huh?

I played with the centering punch trying to get it back together a bazillion times. I got nowhere with it. After the last attept I set it aside and went to bed. When I got up this AM, it was together. I think the separator disc (between the two springs) got stuck somehow. The way this operates is simple but with this one (bad quality control) it is garbage.

It is a moot point as the striker will go in but there is no spring pressure to cause it to leave a dimple. I tried adjusting the bottom spring and it did nothing. It isn't big enough to be a paperweight but I can't bring myself to shitcan it neither. Another dust collector for the shop.

hmm......

Yes this was an extra. I don't see the need to have duplicates, I can confuse myself without help from the peanut gallery. Tossed this one and made a new one.

driver caddy

Decided to keep this and rearrange the drivers. The yellow one is a #1 Robertson driver. I have never seen a #1 square drive screw but it came with the set I bought from Lee Valley.

the fix

I filled in some of the hole for the #1 so it was sticking up above the surface. All the drivers on the back row are L to R #1 to #3 for each type of driver. 

Vix block #3

Three times is the charm and this is the proof. Made this longer L/R and spaced the Vix bits apart a wee bit more.

bottom

I drilled all the holes for the drivers straight through. It is a Royal PAIN in the Arse setting the depth stop on my drill press. Gluing a thin piece on the bottom shuts the holes.

back home again

I like these caddys for stowing things like this. Any empty hole tells me something is MIA.

I had a brain MRI today and it took up my entire PM session. It took almost 2 hours to do and the tech said that I didn't move and he didn't have to redo any of the scans. I have had several MRIs to date and this one was the most uncomfortable one I have had. My back was screaming at me for a while before it calmed down. Don't know why the oncology doc ordered it and I'll ask here about in on my first chemo fill up.

accidental woodworker 

 

hmm.......

This is the little side project. I am going to make a new holder for the new Vix bits I just bought and for the drivers too. 

done

Still haven't found the pics for the big frame on the right. I'm on the fence about the small certificate frame.  The router wobbled while routing the profile and it left a few dips, hollows, and one divot on the top rabbeted edge. They aren't noticeable looking at the frame from a foot away but they are visible up close and personal. I am letting it be for now and if it continues to gnaw at me I'll make another one later on down the line. 

I am rusty routing profiles with a corded router and I don't have a router table that would have eliminated the headaches with this frame. 

hmm......

The hex drive on these bits are a frog hair over a 1/4". A 7mm drill bit leaves enough wiggle room to get the bits in/out of the holes.

huh???

There are doubles of these two Vix bits. Why? I looked at the pic and write up in Amazon and it has the doubles there for all to see. I didn't pay attention to it. I guess I was blinded by the shiny colors. I can't think of any reason to have doubles of these two?

toast

The center punch ain't working. It would punch and then it wouldn't. I took it apart to check it out and found a burr on a headed pin. It was hanging up on a hole it was moving up/down in. I thought I had found cause of the hang up.

the culprit

There was a definite burr on the end and it was dragging in the shaft it rode in when I checked it. It filed off easily and it no longer dragged or hung up in the shaft. The small sliver cylinder above the board is what this pin slides up/down in. 

sigh

Major hiccup happened. I took the center punch that came with the Vix bit set apart but I couldn't put it back together. There isn't much to this and I think I'm reasonably smart but nada. I felt like I didn't have the opposable thumbs required for dealing with this. I took my Starrett center punch apart and I was able to get that one back together again. Both the punches have the same number of parts but the Starrett has much better machining and quality. But the Vix bit center punch won't go back together as it should.

2nd one

The first block I did had a hole for the center punch. I don't have high hopes that it will ever go back together again. I have it on my desk so I can play with it at night. I added the Vix bit from my first set to this one but that may be an extra too. 

my IQ is 129

Still can't figure this out. The top part will not screw down onto the bottom part. I feel like this part should be seated further down in the bottom part but it isn't. Did a part go south on me when I took it apart and missed it? This is putting my OCD into hyper drive and I'm having problems pushing down my urges to smash it flat with my 3lb sledge hammer.

I had to drop my truck off at the garage. My ABS and skid lights won't shut off. The garage mechanic said it was probably the speed sensor. I'm sure that will cost a bazillion dollars plus labor. I'll find out tomorrow hopefully.

accidental woodworker 

 I'm over the hump with the frames that morphed from 2 to 3. Got all the woodworking done on the last two today. All that is left to do with them is to apply shellac. I will easily get the two out to the Frame it Shop on wednesday. A lot of days between now and then with no new project tickling my fancy yet.

ta da

The new Declaration frame has cooked and it is laying flat on the tablesaw.

hmm.......

Three of the corners had no rocking but this last one has a teeny bit. It isn't much but I don't understand how 3 aren't rocking but this one is. Regardless I'm happy with how this came out.

wife's certificate frame

I got lucky and the outside routed profile didn't play peek-a-boo with  any of the dowel pins. Routed a small chamfer on the inside edge. 

back done

I didn't miter the back frame - used butt joints. The short sides hide the end grain ends on the long sides. The end grain from the short sides faces up and down and won't be visible if viewed from the sides.

final prep

Set the nails and filled them with putty. Used alcohol to remove the layout pencil lines. One more frame to prep and the shellac party commences.

hmm......

Not getting a big warm and fuzzy with the profile. I like the chamfer as they helps to draw the eye into the frame. This profile doesn't match the profile of the first certificate frame I made in june of 2023. It is close and this frame is about the same size as that one. (about a 3/8" longer in the long direction)

came today

I got this set mostly because of the centering punch on the far left. Pretty impressive set for $20. Not sure if I'll keep it in this plastic case or make a stand for it.

I got one coat on the two frames and a 4th coat on the first Declaration frame that is now repurposed for a family pic layout. The plan is to get at least one more coat on the frames after dinner.

I've been sleeping better lately. It is about the same now as it was before surgery. Still getting up for at least one toilet trot race but I able to fall back asleep afterwards. My middle night You Tube surfing has disappeared too. Feeling much better when I finally decide to roll out of the rack.

accidental woodworker

after dinner last night

I went back to the shop and got the 3rd and final coat of shellac on the back. That dried quickly so I got one coat on the front. Went looking for the pics I plan to put in this frame and nada. Couldn't find them and my wife said she didn't know where I had hidden them neither. 

3rd (and final?) Declaration frame

Sawed the short leg miters on the right and the long legs on the left. Probably don't have to do it this way but so far it is working.

done

I think I have figured out the how of the inside and outside lengths. The 3rd frame is spot on with how I want to display the Declaration in the frame. The blue tape denotes the up face of the frame.

hmm.......

The Declaration has irregular edges all the way around. If I mat this they will be hidden and I will lose a part of the look of this reproduction. Instead I will ask Maria to mount it so that the edges will remain visible. I sized the inside of the frame (correctly) so that it is about a 1/2" wider R/L and T/B. There will be a small margin visible on all the edges.

had an oops

The frame, miter wise, went together good. However, this miter was misaligned on the faces by a strong 16th. That is too much to plane and feather out. Filled in the first dowel holes and I'll redrill them after these have cooked.

hmm........

Found the culprit causing the misalignment. While drilling the new dowel pin holes, I saw the jig move backwards a frog hair. The thumb screw was loose and it hadn't occurred to me to check it. Tightened it down with help from the allen wrench. I'll be adding checking that this remains tight in future uses of this jig.

sigh

Found two more corners that were misaligned, not as much as the first one, but more then 3-4 frog hairs. I glued dowels in the holes and redrilled them after waiting 30 minutes for them to cook.

done

All four corners closed up nicely on the dry fit. None of the faces of the miters are off flush more then a frog hair. Worth the calories and rework to get this done right.

clamped and cooking

Clamped it and took it out and laid it flat on the tablesaw. No rocking, Clamped it back up and set it aside to cook until the AM.

3 coats

I am really liking how this frame is popping with the shellac. I think this may turn into a Xmas present this year.

certificate frame

I hate to say it, boys and girls, but I might have to make another frame. The blue tape says this is the up face but I am not sure of that. The dowels I drilled I had offset them so that they were a wee bit below center. I did that to leave more meat above them for the router bit profile to come.

which option

The first option is to just rout a small chamfer on the inside and outside of the frame. Regardless of where the dowels are, I am fairly certain that I could rout the chamfer without any headaches.

The second option is to rout a 3/8x1/4 rabbet. Again I don't think the dowels will interfere with that. Even if they do it will be on the back side and not seen.

The final option is to rout the profiles on the outside and inside edges and use these thin strips to make a back frame. Of the 3 options I'm thinking of, I'm going with #3. I will rout the the outside profile first. Fingers crossed that the dowels don't get exposed. The inside edge will get a small chamfer that I'm not concerned about.

I'm now a month post op. I still have some fluid build up over my left side. I get winded more then I like but that is getting better each day. My stamina is improving a wee bit each day. I still can't lift anything heavier then a gallon of milk. If I do I feel a tugging in my left lung which tells me to put it down, whatever it is.  My heart seems to have settled out - still higher then what it was pre surgery but it is cycling and fluctuating like crazy. Still don't know what the long term holds for me. Like AA, I'll take it one day at a time.

accidental woodworker

 One step forward and then slam into reverse and go backwards at 80mph. Ran face first into a a huge boo boo, me-steak, brain fart extraordinary loud and stinky. Survivable and recoverable but it certainly let the wind out of my sails. It is upcoming.

certificate frame

Flushing the corners with my #3. Cherry is such a sweet wood to plane until you run into squirrely, reversing grain. 

happy face on

No rocking from any corner. I expected it to be so but confirmation left me with a good feeling.

Declaration frame

Routed a shouldered round over on the outside edge and a small chamfer on the inside edge. Penciled the corners square and chiseled the round square.

sigh (the boo boo etc etc)

This didn't make me go postal or want to give the frame free flying lessons. I got the offset correct on the R/L but not on the top/bottom. I didn't add 3" to the inside measurement, I put it on the outside. That made it almost exactly the same as the T/B measurement of the Declaration. 

It sucked pond scum to be this close to the end and come up $1.27 short. I'm sure that Maria could have made a mat for it but it would have been off on the on the R/L. There was no way to make it even that I could think of.

hmm......

This might have worked. I could remove the back upright and the frame would fit flat on the jig. Nixed doing it and decided to suck it up and make a 3rd Declaration frame. I have a use for this frame already. I'll use to make a family picture frame - the grandkids and their parents.

first coat of shellac

I planed a small chamfer on the outside edge of the back frame. Set the nails and filled them and the gaps in the miters with mahogany putty.

finally dawned on me

Most of my headaches and problems with miters are with the miters themselves. Looks like I have to add determining the inside and outside lengths too. This measurement told what I had missed on figuring out my lengths.

hmm.......

Broken vix bit that I found replacements for on Lee Valley. They had replacement drill bits in more sizes then I have vix bits.

5/64"

This is the size of the bit in my #3 vix bit. I searched on line for my 'vix bits' and nada. I found a bazillion different vix bit sets and individual bits. However, none of them looked even remotely close to what I have. Given that these are over 40 years old I found a 10 piece set on Amazon for $20 that I am waiting to pull the trigger on. I'll add the 5/64" drill bit on my next Lee Valley order - S/H is more the cost of just the drill bit.

yikes

This can leaks, it is a slow leak that left a big puddle of shellac on the cupboard shelf. So far the paper towel has worked at keeping it contained. Got the 2nd coat on the frame and I'll get the 3rd one on after dinner.

hmm......

The outside edges of this cherry board has straight grain. I can get a long and short side out of both sides and still have a good length off cut.

3rd frame parts

All four of these laid flat without rocking on the tablesaw. I will let them sticker here over night and in the AM I'll make the frame.

off cuts

If need be I can get two long or two short frame parts from this.

I spent a couple of hours in the AM session in the shop but not in the PM session. After lunch I just vegged out at my desk. I had absolutely zero desire to do nothing except suck in oxygen and expel carbon dioxide. I did that well until I dragged my butt down to the shop at 1400 and sawed out the 3rd frame. 

The Frame it Shop is closed until the 15th so there is no rush to get this or the certificate frame done. I'm thinking now of routing a 3/8x1/4 rabbet in the certificate frame as that is what I did on the other certificate frame. I'll have to wait and see which way the wind blows me in the AM.

accidental woodworker 

shaker knobs

I got these quick. The top bag on the left has the largest knobs and they are ones that I don't use often. The top right bag has the size I use the most and they are cherry. I didn't realize that until I checked on the delivery and saw they were cherry. The bottom bag has small knobs with 1/4" tenons. After I eyeballed it, I think they are something I probably won't use much of. 

I will check the site off and on to replace the cherry ones. I prefer maple or birch over cherry.

certificate frame

Laid out the position of the dowels and drilled them.

dry fit

No rocking which put a happy face on me. All the miters looked good dry fitted. 

glued and cooking

I did two dry clamps runs first before I glued it up. One corner froze on me and there were a few anxious moments before the clamps pulled it tight. There was a slight misalignment on two miters but they will flush up easily. I anticipate zero problems with them.

Declaration frame

Got the back frame on the Declaration frame. I like this method because the framed object is set back from the front of the frame. It draws your eye into the frame to look at what is framed. I'll wash, rinse, and repeat this with the certificate frame in the AM.

Spent another day making multiple trips to the shop not spending more than 20 minutes a session. Yesterday was tough because I spent most of the afternoon having coughing fits that drained me of my strength. No fits today so far and I have my fingers and toes crossed.

It is looking like this is going to be my shop schedule for the foreseeable future. The coughing fits yesterday blew up the fluid to close the size it was when I left the hospital. I am also getting winded quick. Going up the stairs is not easy and once I'm up in the living room I have to sit and catch my breath and recover. 

accidental woodworker

 

much rejoicing in Mudville

The Declaration frame has cooked and it is laying flat on the tablesaw. No rocking from any corner tapping.

new home

This is where the hardware dresser will live for the time being. The empty hole to the right of is for the sanding block box.

sigh

The lid for the sanding block box went south on me. I couldn't believe that I had done this because the screws hardly any purchase at all in the lid. I'll have to put new hinges on this.

stop hinges

I like these hinges because they have a built in 90° stop. They will be surface mounted to the lid and the back of the box.

hmm.....

Found an immediate use for the first Declaration frame. Dug the sapele frame out of the shitcan to serve as patterns.

wee bit long

There isn't that much waste using these to make the certificate frame for my wife. Initially I was going to use a 5/4 cherry board but I'll use these instead. For some reason I thought that these were sapele.

couldn't wait

I had to see how this frame looked after a quick clean up. Flushed the corners, front and back, and did a light sanding with 120. Happy with how it looks. The plan is to keep it simple looking with just chamfers on the inside and outside edges.

kept going

This frame has some birds eye figure but not on each side. This face has 3 and the other has only two. IMO it is a crap shoot as to which one faces out. Most likely I'll go with the face that has 3 if I remember it. 

temporary home

I need a couple of more thin strips to make the back frame for the Declaration, the glass, and the mat. That will probably get done in the AM.

dutchmen

I glued in shims to flush the mortises - I had to do that before I could screw through the hinge into the box/lid.

sigh

The drill bit for my #3 Vix bit broke. I can't complain because I've had my Vix bit set for about 40 years. I got my money's worth plus more. I wonder if replacement bits are still available? 

certificate frame

I did some rearranging of the parts. One long side had cathedral grain while the other 3 are mostly straight grained. I want this frame to be seamless grain wise 360.

Had my oncology appointment where the RN explained to me what to expect with each treatment. There weren't too many surprises and everything looks to be manageable. She explained to me how important my white blood count and red blood count is before each treatment. If it goes too low I can't get the treatment. I'll deal with it as it comes - first treatment is on the 21st.

accidental woodworker