General Woodworking

During the holiday break, we took a trip north way up to the Eureka, California area.  There are a lot of redwoods up that way, primarily in Humboldt Redwoods State Park and Redwoods National Park.  But because of all the redwoods, you can guess what the main industry was in that area back in the latter half of the 19th century and the first half of the 20th - logging.

One of the remaining mills is Blue Ox Millworks.  I had originally become aware of it via YouTube.  The owner, Eric Hollenbeck, has done several videos about some of the tools he's collected over the years, about the local architecture (some for which his shop has done a lot of architectural millwork) and about his experiences in Viet Nam (some pretty intense stories).

A sign outside gives some history of the building

Eric and/or his wife will give tours of the works on request (you should call or e-mail ahead).  Unfortunately, on the day we visited Eric couldn't give us a tour, but we could take a self-guided tour.  Immediately inside you get a view of several Barnes foot-powered machines: lathes, table saw, scroll saws.

A poster advertising Barnes' machines

A few of the treadle scroll saws

A little further along was a serious machine that would cut a tenon on a stick of wood.  Eric's got a video of this machine in action.  It's a serious machine!

The H. B. Smith Tenoner

Some info on the tenoner

There were other rooms where a lot of work gets done, and I couldn't help but get some pictures of old planes.  This was a big wall full of old wooden and metal planes.  I don't think they use these regularly - they're more of a collection of what used to be used 100+ years ago.

The wall of planes.  Unfortunately I was not allowed to fondle them.

A sweet old plough (with no iron)

Now check out this item.  They had a GIANT lathe that could do the turnings for columns or tall posts that hold up porches and the like.  This lathe could turn wood up to 18 feet long!  The piece on the lathe in the picture is about 10 feet.  Yowzah!

The lathe is against the windowed wall

The city of Eureka and surrounding small towns have many old Victorian houses.  Most of those houses have porches or balconies with railings held up by dozens of identical turned balusters.  Blue Ox has done a lot of work when these houses need repair.  But they also do work for buildings all over the country.

Finally, in addition to the millwork, Blue Ox is also a "Historic Village", showing off several other trades of old.  Two such trades were housed in the main building.  There was the Print Shop and the Fiber Arts areas with lots of old equipment.

A case with letters to be loaded into a printing press

Old cabinet with hundreds, if not thousands of print letters

Old sewing machines in the fiber arts area

Looms for making fabric

There is also an old sawmill building, but a storm (don't recall when) picked up the roof and slammed it back down, so it was out of commission when we were there.  I hope they get a chance to fix it up, but that'll be a large undertaking.

I was really stoked to meet Eric, but a little disappointed I couldn't chat with him more.  He was very gracious and I'm so glad to have gone there.  If you ever get a chance, by all means seek out Blue Ox Millworks.

 Wanted to make some milk paint today but it didn't happen boys and girls. My kingdom for a horse slapped upside the head instead. I couldn't find a container or any kind in which to mix the paint in. Since it was snowing and had been since around 0700, I wasn't going out to Wally World to buy said container. I'll try to do it tomorrow. Not sure how long the quark is viable - I have in the refrigerator for now.

back to square one

Tried to get RML shavings this AM and nada. It was like I hadn't spit them out yesterday. Found one hiccup with the iron not being square so I started with 80 grit on the runway until the iron was square.

getting closer

I have a bench grinder but I don't like the hollow grind it leaves. Nor do I have the skill to straighten the iron at a 25° angle. I expended a lot of calories on the runway and I eventually got it.

paper change

This runway gets two different grits. This face has 150. I had to change the paper because it wasn't cutting anymore.

60 grit on this face

I usually go with 80 grit but because I had to square the edge, I dropped down to 60 grit. I have a rough diamond stone which I think is 250 grit but it doesn't cut as quickly as 60 or 80 does.

hmm.......

Looks pretty even across the mouth. Yesterday the headache I had was the left side was high and the right was buried. Moving the lever didn't straighten it out entirely. I had to reset the frog as it was too far forward and the mouth was too tight to pass shavings.

ta da

First try I got RML shavings. More importantly for my blood pressure, the lever is centered. 

accidental woodworker 

Anita got two new booths in the antique mall she sells in. She went from having a small 8′ x 10′ L shaped booth to having two big rooms. Because of this, she needed a big display cabinet for the back wall in one of her rooms. She searched the internet and asked me if I could make this apothecary cabinet for her.

She wanted the piece to be made of a light colored wood but didn’t want maple or poplar. We went to Lowes and bought a bunch of 1×12’s that were a light pine made in Sweden. Being that they were from Sweden, I assume that it’s the same pine that IKEA uses in their furniture.

The first thing I did was make the legs by glueing up boards into a square. There’s a special lock miter router bit for this purpose but I have always heard that your stock has to be completely straight and flat in order for the bit to work well. My boards were neither, so I opted for 45 degree cuts and a lot of clamping pressure with band clamps and duct tape. Fortunately, they came out fine.

After the legs were made, I cut notches into them to fit the shelves. Then I wrapped the edge of the shelves with 1 1/4″ pieces of wood. On the end grain, I used a little bit of glue and pocket screws for the wood movemnet. The rest of the base was built with Festool Dominoes and glue.

I wanted robust drawers so I made those with handcut half blind dovetails. It’s a lot of fun cutting dovetails by hand and it really doesn’t take too long once you get the hang of it.

I wanted to make sure that the drawers wouldn’t bind, so I made the drawers a 1/8″ smaller in length and height so there would be a 1/16″ gap all around. I made sure the drawer runners were 1/16″ proud of the opening and screwed them in place with pocket screws and glue.

Once the base was made, I focused on the top. I wanted the sides to have a thicker panel in the middle of them, so I glued up the 1/8″ panels together. I used as many clamps I could find and stuck newspaper between the two panels so they would stick together. Luckily, when the panels dried, I was left with two oversized panels for the sides of the cabinet.

I built the case with more Dominoes and glue and created adjustable shelf supports with the scrap wood I had left over.

I love this technique for adjustable shelves. You drill a 3/4″ hole every 2″ then you rip the piece in half on the table saw. Then for the support, you add a 1″ filler on the bottom of the support stick. This way, if you need your shelf 1″ higher, you simply flip over your shelf support.

I installed the back with more of the 1/8″ thick panel wood and Anita put a natural aging solution on the piece as she didn’t want it stained.

People in the antique shop love the piece and are perplexed that I built it out of 1×12’s from Lowes.

 

Wow

The temp at 0603 this AM. (The time on the display never got changed on the last fall back. ) An hour later the temp had dropped another degree to 7F.

hmm.....

This is all that is left from 2 quarts of skim milk. I rinsed it until the water ran clear. I ended up with 268 grams of quark. According to the author, 250 grams is the minimum to make milk paint.

the last one

The box underneath holds four, #4 planes, he wanted 5 but the MF #5 had already sold. This is the Union #3 with a corrugated sole. I'm thinking of keeping this one because it got absolutely zero interest.

dropped 5 degrees

This is the biggest drop in the shop temp so far this winter. The temp was hovering at 59F and it is a wee bit on the chilly side now. Definitely will be wearing  long sleeve shirts now.

hmm......

Tried to make RML (right, middle, left) shavings and nada. The iron was slanted at the mouth and I couldn't straighten it out with the lever do hickey thing. It looks like the circular boss that fits in the iron slot and moves it R/L is too big.

hmm......

Getting better. I filed the the round boss a couple of times and each time it improved. The lever was moving sufficiently now and the iron was square to the mouth. Still wasn't able to get RML shavings though. Getting close, but no cigar.

finally

Over an hour later and I got my RML shavings. Full width and length with all three. The downside is the lever has to be fully over to the right in order to get them. That drives me postal but everything I tried did diddly squat with centering it. The plane does work ok now with it there. I'll keep this plane for myself. It is too fiddly to fettle and pass on to someone else.

accidental woodworker 

Torre Civica in Assisi, Italy

I’m not only a philosopher, sir, I’m a fatalist. Somewhere, sometime, there may be the right bullet or the wrong bottle waiting for Josiah Boone. Why worry about when or where?

Doctor Josiah Boone, Stagecoach, 1939

This series of articles is about tools that have been around a long time, used by nearly every craftsman and builder throughout the span of human existence. Tools without batteries, with no plastic parts, with no need to update or replace glitchy decepticon software that intentionally breaks or evaporates after a few months. These are tools that don’t lend themselves to mass-production and corporate profits. You could even make them yourself with little effort.

I call them “Ancient Tools” because their origins are older than writing.

In this post, your humble servant would like to consider two of the most ancient such tools: the noble stringline and its stiffer brother: the straight edge. We will also touch on the divider.

But before we go into details, let’s consider some background about these tools and why they are so important.

Some History

It’s not even a featherweight of exaggeration to say that each of these tools was essential to the design, fabrication and installation of the wood, brick, stone and steel that make up the foundation of both ancient and modern human civilization.

Indeed, beyond simply making stuff, these small tools were critical to the elevation of human civilization above subsistence hunting, gathering, and the herding of goats. How did these simple tools build civilization, Gentle Reader may ask?

Well the reasons are simply that the stringline and straightedge were essential to the development of mathematics, geometry, trigonometry, navigation, astronomy, architecture, engineering, external ballistics, and many other practical sciences, all of which are essential to not only craftsmen, but modern civilization in total. An exaggeration? Not in the least degree.

Does Gentle Reader use round objects? How do you think the number Pi was first approximated? 

Does Gentle Reader ever ride ships on oceans, or airplanes in the sky? Or use objects transported by trains, cars or trucks over long railways and highways? Have you given thought to how ancient builders were able to plan and layout those railways, roads and highways? Or layout and cut the earth, stones and wood to make them?

Have you considered how ancient sailing vessels were able to navigate oceans and chart constantly changing courses?

You may think that these tasks are all handled by theodolites, lasers, computers and GPS widgets nowadays, and that may be so, but it was the string line and straightedge that started it all.

It’s my humble contention that these simple tools remain of significant utility even to modern woodworkers.

Relevant History

Pardon me while I momentarily wax academic.

Did you know that the oldest and most respected treatise on geometry was a 13 book collection titled Elements of Geometry, written around 300 BC by the Greek mathematician, Euclid? That was along time ago.

A fragment of Euclid’s Elements on part of the Oxyrhynchus papyri.

The fact is that Elements is the world’s oldest, extant, large-scale deductive treatment of mathematics, and for nearly two thousand years was the definitive document studied in the West and Middle East by those seeking an education about the physical world. This includes, of course, Leonardo of Pisa (Fibonacci) (c. 1170–1250 CE), René Descartes (1596–1650), Sir Isaac Newton (1642–1727), and every other mathematical giant. It’s an impressive set of books by any standard.

Of course, Maestro Euclid did not invent all the principles presented in his books but summarized the works of Eudoxus of Cnidus, Hippocrates of Chios, Thales and Theaetetus.

The exact same principles of mathematics and geometry written about in the Elements are taught in schools and universities nowadays, although the textbooks employed are abbreviated, fancier, plagiarized versions of the Elements shamefully giving no credit to Maestro Euclid or his teachers. Interestingly, the word plagiarize comes from the Latin word plagium, meaning to kidnap.

And here’s why The Elements is relevant to this humble scribble, because, you see, Euclid limited the constructions he presented in his books to those that could be produced using just a simple straight edge (not a ruler) and a basic divider, the two most important tools to civilization, and worthy of mastery.

Let’s first examine the father of the straightedge and ruler: the string line.

The Stringline

Before the straightedge there was the string line, a simple tool older than the straightedge, the ruler and the divider. Anyone can make one.

Think about it. If you must draw a straight line, or check that something is straight, and you lack a precision straightedge or carpenter’s square, or the tools you have are too short, how would you do it? The quickest, cheapest, most reliable tool for the job is the simple string line, be it made from palm fiber, camel hair, hemp, nettles or dried fish guts. Anyone can make it, and anyone can use it. They sell it at Home Despot, but batteries are not required!

The same string line can also be used as a divider or compass.

For example, if you need to divide a distance into 4 segments, simply stretch the line over the total distance and fold it back on itself 3 times. Each fold is a perfect 1/4 division of the total distance. This may be the origin of the 1/2″, 1/4″, 1/8″, 1/16″ progressions of divisions used in imperial measurements.

If we tie a knot, or make an ink mark at each of these divisions, we’ve now made a very accurate, graduated string line which can be used like a tape measure. And all it took was just some cordage made from a nettle plant or horse tail. Batteries not included.

A commercially-available string line I recently purchased for quality control of a robotic customer fulfillment center construction project in Chiba, Japan. In Japan this tool is called a “mizuito” (水糸), which translates to “water string.” In Japan the “water line” has nothing to do with boats but is a datum line critical to layout in construction, BTW. Made by Takumi in 4 colors, this string line is made of 0.8mm x 120m low-stretch nylon. Stretchy nylon would be a big failure. The black plastic reel that came with it measures 80×52×31mm and comes in both 120m and 240m sizes and is designed to fit into a breast pocket. To use this reel, one places one’s thumb and forefinger on the opposing free-wheeling red circular centers on each edge of the reel. This allows one to completely control the reel with just two fingers while spooling line in or out and all without striking the web of the hand. A very handy tool indeed and one I use all the time.

The Straightedge

The straightedge is a stiffer, shorter, handier version of the string line. It takes some skill to make.

The ruler is a straightedge with marks (graduations) instead of knots. This takes more skill to make.

The folding rule and metal ruler are more durable, convenient versions of the wooden ruler, but take a lot of skill and expensive materials to make. They were too costly for ordinary craftsman to own until recent times.

Public Standards of Measurement

In ancient times, each upstanding, well-organized community, be it town, city, abbey, temple, or castle, had a person responsible for establishing local legal standards of weights and distances, for maintaining official references materials (e.g. actual weights, graduated rulers or containers), and for checking on behalf of the local authorities, such as the Pharaoh, king, baron, castle owner, abbot or mayor, that the subordinate members of the community were in compliance with those standards.

In past millennia this system of public standards was considered proof of civilization, one of the primary justifications for government and taxes, while the lack thereof was considered a sure sign of barbarism and crooked government.

Indeed, failure to establish, maintain and enforce these standards frequently resulted in bitter disputes and even bloody wars in the not too distant past.

With every Tom, Dick and Pharaoh striving madly to become emperor of the world and establish themself in history forever as the person who governs “standards” (aka the “ruler”), until relatively recently, these weights and measures varied from kingdom to kingdom, castle to castle, and town to town. What a confusing mess!

Matters of health, welfare and uniform commerce aside, from the days of Melchizedek, standards were, and still remain, absolutely essential to taxation, of course.

To ensure that buyers and vendors were familiar with the standard measures current in a certain place, in ancient times these standards were carved onto or embedded into the walls of public buildings and church facades in such a way that all could see and copy them, and so they could not be removed or defaced.

Defacing/modifying standards, sometimes by the taxed and often by those imposing taxes, has always been a convenient but ruinous way to make money. The recent bout of intentional high inflation and currency devaluation the world is experiencing is a symptom of currency adulteration, another ancient criminal activity related to defacement of standards.

Indeed failure to comply with officially-established standards was deemed a serious offense in many communities punishable by fines, imprisonment, dunking, public exposure, dismemberment, hanging and even crucifixion. Worldwide more than a few shopkeepers, bakers, brewers, weavers and even tile makers were maimed or executed for “shorting” their customers.

Historically, master builders and tool makers were often required to provide a letter from the local standards officer attesting that their measuring tools were in full accord with the latest standards.

While we no longer embed standards of measure made of iron or stone in the walls of churches and city halls, in one form or another, this practice continues even today.

Standard measures on the façade of the Torre Civica in Assisi (photograph Elizabeth den Hartog). Shown are public standards for various units of length at the time (yard, foot and palm), as well as the respective official standards for the thickness and size of roof tiles, bricks and floor tiles. These standards often included the minimum size of a loaf of bread and size of a tankard of ale.

How To Use a Straightedge

I learned how to use straightedges, scales, dividers and compasses for carpentry and woodworking as a boy from my father, and from carpenters and other craftsman on jobsites over the years. But I learned the most from drafting classes in college. This was before drafting heads, digital protractors, dot-matrix printers, and CAD. Back then even lettering was done by hand or using plastic/metal templates. The professors back then were justifiably proud of their hard-earned skills and the beautiful and precise documents they could deftly produce entirely by hand.

The first lesson the Masters taught was this: Never lay one’s tape measure, rule or scale on the drawing/workpiece and mark from it directly using pencil, pen, scribe or marking knife, but instead use dividers to first measure the required distance on the scale/ruler, indexing the divider’s points in the engraved lines, and then use those same dividers to transfer and mark the distance onto the workpiece or paper. High precision indeed.

The intuitive, but inefficient way most careful people do the job is lay the ruler, yardstick or tape measure on the workpiece, index one end (a careful man will always “burn” 1″ or 12″ or 10mm and not index directly on the tool’s end), locate the target distance on the measuring tool, and make a mark. But if he is trying to layout an irregular distance like 2-3/64″ (= 52 (51.99) mm), for instance, a pencil’s lead or pen’s tip is too wide for precision, so he will use a scribe or marking knife instead. But in many cases, this requires extremely good eyesight, and sometimes even a magnifying glass. When I as a young man, many senior carpenters kept a magnifying glass in their toolbox. It works.

The wiser craftsman will tip the scale or ruler on its edge, kneel or bend down so he can see the scale’s/ruler’s marks clearly, fit the point of his marking knife or scribe into the engraved line on scale/ruler, and then transfer that to the workpiece, paper, or story stick with a quick “tick.”

There is a risk that the far end of the ruler/scale at the point he is measuring from may wiggle out of alignment messing up his precision. Or that the scribe/knife point may shift while making the “tick.” With practice, these tendencies can be overcome, but clearly this method is time consuming and the results may be questionable.

The improvements I recommend to make one’s marking knife more effective at this task can be seen here.

But using dividers, the wise craftsman can fit/index their points quickly and precisely into the engraved lines in scale/ruler at each end of the measurement, first time everytime, and without kneeling, squinting, pressing down, or worrying about wiggling and shifting mark the desired distance on the workpiece. Once he has set the dividers to the required distance, he can fit one of the sharp points precisely into the index hole, or onto the line he is measuring from, and then use the other point to make a precise scratch or hole in the workpiece, which can be used again for future layout reference. This technique greatly improves precision without using a magnifying glass.

This technique works with both dividers and trammel heads.

Standard dividers are quickest, but a locking divider with screw adjustment is easier to adjust precisely and is more likely to retain the measured distance with repeated usage.

You will find when drafting or doing layout that you repeat some distances frequently. Having 2 or 3 locking dividers set to these distances close at hand will allow you to layout those distances quickly and accurately without the need to refer to scale/ruler. Your humble servant keeps three in my toolchest.

The quality of your scale/ruler becomes important when attempting precision layout. A high-quality, professional-grade scale or ruler must of course be of proper length and uniform width and thickness, be free of twist, and have accurate lines. But to qualify as a high-quality scale/ruler, it must pass 2 simple quality tests, not an easy task nowadays. 

1. Accurately spaced graduations. Performing this quality check requires the skillful use of precision tools and time, so it is seldom economical to purchase discount scales/rulers.
2. Consistently engraved graduations. Besides being spaced at the right distances, the graduations engraved into the metal must be the right length, width, depth and have smooth, straight walls. This too is also uncommon. Don’t settle for cheapo tools with shallow, uneven laser-etched or acid etched graduations. Photo-engraved graduations are best. Seldom found in Chinese or Indian tools.

We’ll consider more uses for these tools in the next installment of this crazy adventure.

YMHOS

A fusuma screen by Kano Nagatoku, a designated National Treasure of Japan, commissioned by the Tokugawa clan, Japan’s last and most famous shogunate. Imagine presiding over a meeting with this as your background!

If you have questions or would like to learn more about our tools, please click the “Pricelist” link here or at the top of the page and use the “Contact Us” form located immediately below.

Please share your insights and comments with everyone in the form located further below labeled “Leave a Reply.” We aren’t evil Google, fascist facebook, or raunchy Reddit and so won’t sell, share, or profitably “misplace” your information. If I lie may my straightedge warp and my string lines all break!

Most of the planes have gone on to new new homes and parents. A couple of #3s and #4s are all that is left. I'll be doing an evaluation of what my tool herd looks like and what I need and can do without. Keep the eyes open for another possible fire sale in the future.

 

changed   (#3s)

The corrugated plane on the left is a Union and the other two are Stanleys. One of them has been claimed since I snapped this pic. 

five #4s

Far left is a Miller Falls and the other four are Stanleys. The Stanley on the far right has a corrugated sole. As of this typing, two of the Stanleys have been adopted leaving 3 orphans waiting for a new home.

one left

The Miller Falls has been claimed. Just the red headed, stuttering 5 1/4 is homeless. 

The transitionals sold as a set on the same day I posted the fire sale blog.  I'm glad they went as a set - it is a complete and ready to do hand tool woodworking.

hmm.....

Two quarts of skim milk heated to 100 degrees F and 2/3 cup of vinegar to sour the milk. Making my quark to make my own milk paint. I tried finding quark in the local grocery stores, they did have it but no one could tell me if it was made with fat free/skim milk.

wow

About a minute after I put the vinegar in the milk it curdled. I opted to let this sit overnight and maximize how much curd I can get.  Hoping to get the miniature chest painted this weekend.

Still feeling a little bit out of whack. The sore throat is better, 70% of the pain of it has subsided to a tolerable level. Walked to Johnny's Chalet for lunch today. The first stroll I've gone on in a week. A lot of sidewalks are still not shoveled and clear.  A storm is coming on the 25-27 that is supposed to dump 12+ inches of the white stuff. I'm hoping to get my interest back up to normal and make something regardless of the impending doom. 

accidental woodworker 

    The green woodworking world is full of rabbit holes.  Head off in any direction, and you might tumble into a shrink pot, or chase a fanbird, or take a good long rest on a sweet chair.  It is a wonder we make progress in any particular discipline, given all the potential distractions.  But for many of us, certain forms seem to tug on us, and for me, it's bowl turning and spoon carving. While I have tried my hand at a lot of adjacent projects, like basketry and casework, I always return to treen.  Why exactly I can’t say, but part of the answer has to do with flow-state and the state or place in which I live.

    When done well, both carving and turning demand a deftness and confidence of motion that you just can’t overthink.  As I talked about in my previous post, you have to turn off the logical part of your brain and allow your body to make a motion, take a cut, define a curve, without a lot of chatter from your prefrontal cortex.  It is like dancing with the wood; think too hard about the two-step, and you will trip over your own feet. Related to this is the fact that both carving and turning are subtractive arts.  While the chairmaker and the basketweaver can always replace a janky rung or a weak weaver, the carver/turner has to really commit.  Once a piece of wood is gone, you can’t put it back.  When you execute a cut, you are relying only on your skill, dexterity, and judgement to see you through.  As you let your body flow through the motion, it is sometimes hard to keep your prefrontal cortex from coming online and exclaiming, “Wow, I’m doing it!”  If it does, you often mess up.  Like driving at night, we can imagine where we can go, but we can’t see the destination and instead have to trust our skills to get us around the next turn. As David Pye points out in his essay on the “Workmanship of Risk,” the less we rely on tools for repeatability, the deeper we venture into the realm of craft, a place where deftness, serendipity, and creativity rule and where at any moment it could all go terribly wrong.

    That creative “place,” if I can extend the analogy, often feels especially alien in my world.  In college, one of my majors was comparative religion, where I became especially interested in how Eastern philosophies imagine the world in fundamentally different ways than we do in the West.  I am reminded of those lessons when I think about how carving, turning, and the creative flow state feel cathartic for me.  Take, for example, the notion of creation.  In the Western Judeo-Christian tradition, creation occurs when an all-knowing maker assembles life from constituent parts, looking at the workpiece from the outside in.  In many Eastern cultures, creation is not assembled but instead flows, grows, and divides into existence from a creative force found within a piece.  Or consider language.  In the West, we build meaning one letter at a time, like using a spotlight to pick our way through a dark room.  In the East, folks see the whole meaning at once, in the flash of an ideogram that illuminates the whole space. We even see this difference in the way words and parts of speech work.  English is exceptionally good at identifying, delineating, and classifying, possibly as a result of the trajectory of Western society: Renaissance--Enlightenment--Scientific Revolution. What English doesn’t do especially well is handle flow and change. As Alan Watts writes, “‘What happens to my fist … when I open my hand?’  The object (the fist) miraculously vanishes because an action was disguised by a part of speech usually assigned to a thing!”  In Chinese, many words serve as both nouns and verbs, and as such, those who speak Chinese have an easier time recognizing that objects are also events.  All things flow.   

    As I settle in to turn another bowl, I wonder if I am in part trying to correct for a sort of cultural bias.  I am leaving behind notions of assembly, of delineation, of logic.  I do not imagine a curve as a series of straight lines plotted on graph paper.  Instead, as every woodturner knows, I envision the form in a flash of creativity and insight, and once I start a curve, the sweet sweep of the entire form has already been set, and the only thing to do is surrender to it and flow. 

AI-Generated!?!

 Had to share this as I just heard it from the Doctor who did the bronchoscopy. The good news is there were no cancer cells in the lung biopsy or in the lymph nodes. That was unexpected because I had already made my peace with having lung cancer. Everything pointed to it. That was a leading reason for my fire sale too. 

Now that I know I'm not under the Sword of Damocles anymore, maybe I can breathe easier. The flip side of the coin is the doc doesn't know what is causing the enlarged lymph nodes (which didn't have bacteria) nor what is in the infected lung area. 

So I'm out of the woods with the big 'C' but on the fence with the unknown with what is out of whack with my left lung. It isn't slowing me down when I stroll. The doc is hoping something will show up on the PET scan I have scheduled for the 11th of Feb. 

I can get back to long term planning and doing. I'm still going to empty the boneyard because I'm sure that I can fill it again. And I decided to do the wood type poster frame. I'll be hanging it in the wife's 'reading room'. Although I'm thinking now of changing the color of the frame from black to some other color, brown maybe?

accidental woodworker 

 I had a few takers on my plane fire sale and spent most of the day packing them up. I also made a few trips to the computer shop for help with my printer. I tried for several days to get the printer to work and finally said NO MAS. The techie at the shop said it booted up and saw the printer right away. He printed a test page and couple more from the Providence Journal site.

Turned out that I was using the wrong USB port. That is the one thing that I didn't think of to change/check. That was a quick $65 for Tech 911. The printer is working and the  4 extra toner cartridges I bought won't be going to waste.

Going to and back from the computer shop was a PITA. They were doing construction at one of the busiest intersections on Post Road. What should have been a 10 minute road trip turned into a 30 minute journey from hell. And I got to enjoy it 4 times.

better

The iron and chipbreaker on the 4 1/2 had a line of rust on it. Of all of the planes on the bench this was the only plane with rust. Cleaned it up and touched up the iron on the stones.

one down

I couldn't believe the prices on the priority boxes. The cost of them jumped more than $5 since the last time I used one. The smallest box was too small for a #3 and and next size up was too big. I had some boxes that were a little smaller. 

The #5 fit in a priority box and the cost is $22.95. That is $2.05 less then the cost of the plane. Yikes.

Still feeling a little out of sorts due to the anesthesia, but better then yesterday.  The throat is still sore and it doesn't seem like it is healing all that fast neither. Fingers crossed it will be better in the AM. It doesn't bother me to eat but I can feel it - a burning, achy feeling that sucks pond scum.

accidental woodworker  

 I didn't feel 100% today so I took it easy. Anesthesia makes me feel funny for a couple of days. I spent most of the day cleaning and sorting out the boneyard. My wife wants half of the space for a reading room. That will happen after she gets back from going to North Carolina. She is going to keep daughter #2 company while her husband is away on business. 

flattening

This is the frame I glued yesterday. All of the corners were proud. Knocked them flush before doing the merry go round routine with the #4.

survived

Sanded all the sides with 80 and 120 grit and nada. None of the corners whimpered or wiggled in the least. Strong and secure and I'm thinking of using it for a photo.

wee bit of twist

Both the top and bottom had some twist to them. I'll have to think up a way to hold the photo within the frame. I want it to be set in from the front.

boneyard

This is actually cleaned up some. I can the bookcase against the far wall.

hmm......

Forgot I had these molders. If I remember correctly these are Ohio tool molders and the far right one is a 1/8" beader.

another batch

These are 4 match planes that I never got around to playing with. I offered these up to someone  and if he declines I'll send them to whoever expresses an interest in them.

Lie Nielsen leg vise

This is up for sale too and priced to move. $40 plus the dreaded S/H. I couldn't find it on Lie Nielsen's website and I think I paid around a $100 for it. 

last of the scraps

I filled up 1 1/2, 30 gallon shitcans with wood scraps. I got rid of every piece I had in the boneyard. I had the heebie jeebies doing this last pile. I know that I'll regret it in the next couple of days because I could have used it.

xmas gift from 2008

I made this for my wife but the movement never worked properly. The chimes never worked even once. It kept time good until the pendulum stopped moving. Don't understand that because the pendulum is/was independent of time keeping. I put another movement in it (no chime) and I'll let it go for a few days. I was going to give it away to my sister but my wife wants it back.

5 hours later

Except for the clock and the 15 drawer dresser, the rest of the stuff is going to my sister Kam. I'll email her first to see if she if interested. Fingers crossed on that. If she says nay, nay, I'll put it curbside.

blast from the past

I am in the 2nd from the top, on the far left. Hard to believe it has been over 50 years since this pic was snapped.

old delta mortiser

This is going to cost a fortune to ship so local pick up only. It comes with a 1/2" mortise chisel that I think is unused or at least I don't recall ever using it. It is missing the fence and it is no longer available at any of the tool part sites I tried. It would be easy to make a new one - just need a 25mm rod and someway to fix a fence to it at 90 degrees. Free to whoever wants it.

accidental woodworker

 

 I need to move along 12 planes. A few years back I went nutso rehabbing planes for my own use. These 12 are all extras but I did use them.  I have tried to sell them before and this will be my last attempt at that. I think I've priced them to sell quickly too.

All of these planes were used by me in my shop for a couple of months. I didn't have any problems with any of them making shavings. You'll be buying a plane that can be put to work after you fettle it to your way of working.

first lot

Four #3 hand planes. From the left - my personal user for several years. I only replaced it because I rewarded myself with a Lie Nielsen #3. This plane has my initials engraved on the lever cap. If yours are RJB, it is a done deal.

2nd from the left is a Union #3. Every bit as good as any Stanley #3.

3rd&4th from the left are Stanleys. Both of them don't have the frog adjust. 50 years of using planes and I have only used a frog adjust once. IMO they aren't necessary.

2nd lot

Five #4's. The first one on the left is a Miller Falls. Again this was a personal user that got used for about 7 months of work. No complaints with it all. The other four are all Stanleys and all got a work out with no headaches.

3rd lot

First one on the left is a 5 1/4, the second one is Miller Falls #5, and the last one is a Stanley #5. This Stanley jack plane is the only one in all the lots with a frog adjust. The Miller Falls was my first non Stanley jack and it impressed me. It was the first time I had compared another plane against a Stanley. It opened my eyes to start to look for other manufacturers plane's to rehab. I use the MF plane for almost a year.

4th lot

I had to satisfy my curiosity about these. I rehabbed 4 others and sold them, and another I kept because I couldn't find parts for it. From left to right #3, #4 1/2, #5, and a #7. I used these for a short time. They have a different feel and it took me a few to make shavings and get used to them. They are easier to push and worked as well as their metal siblings.

All the planes are for sale for $25 plus actual S/H ( I know S/H sucks pond scum). All the #3's (except the transitional #3) and the #4's will fit in Postal boxes. The rest will need custom boxes. 

I would like to sell the transitionals as a set for a discount at $75. Barring that they go singularly for $25 ea. 

My email is rjboumenot at gmail dot com. The one with the earliest time stamp wins the brass ring.

accidental woodworker

Here is a question for you: should the point of a marking gauge be sharp or dull? And why?

Woodworking instructors answer most questions based on their experience. And most of the time when you're studying with a woodworking instructor, what you're paying for is not some universal truth of woodworking but rather your instructor's way of doing something. "This is the way I do it and that's what I know how to teach," is the instructional mantra. The more open-minded of the group will also say something along the lines of, "This is the way I was taught, and I recognize other traditions do it differently, but as I said, I teach what I know and I know that's just works very well." Some instructors have been teaching the same way for decades, whereas others see themselves as lifelong learners and explorers so their instructing evolves along with them.

My own woodworking mentor, Maurice Fraser, was compulsive, and basically taught woodworking techniques only if he had explored them extensively. The reason he taught a particular technique a particular way was because he tried every other possible method he could think of (or found out in his books) and determined that that way was the best.

Many years ago I wrote extensively about flatness of the back of a chisel or a plane blade and I polled some woodworking experts for their opinions. A very famous woodworker, a writer and instructor addressed my question, Why flatten the entire back of a chisel rather than only the first 1/32" - especially considering that Japanese chisels are purposely not flat and have a hollow? He responded by saying it was easier to teach a student to flatten the entire back properly rather than stop after the first 32nd or 16th of an inch.

A secret of woodworking is most techniques actually work. They may work at different speeds and efficiencies; they may require more or less capital investment or practice; but they work.

Certain tools fall out of favor for one reason or another, and then they can come back into vogue. Sic transit gloria mundi.

The ancient Egyptians built stone pyramids, furniture, and an empire with bronze tools.

When it comes to marking gauges, I have seen all sorts of modifications. Many of the modifications seem based on misunderstandings about how these gauges can be used. When you start out you don't know anything, you feel free to assume the problem with the tool is that it's not as good as it should be. As I turn on the treadle lathe I am connecting with New Learner energy. The trick is to bring some humility to the process as well. The wheel has been invented; I have to continually remind myself that I do not need to reinvent the wheel.

Incidentally if you want to know how to use a traditional marking gauge click here to a article I wrote ages ago. If you just want to cut to the chase, the answer is a slightly dull point works a lot better than a very sharp point because it doesn't cut the fibers. The dull point simply depresses the fibers of the wood - no scribe line that will catch stain or finish and leave a mark. The dull point also isn't as vulnerable to grain shifts as a sharp point is, so it stays straight and doesn't wander in the grain.

I'm hopeful that this year I will be able to write more blogs. I'm constantly getting comments about people who say they enjoy reading them, and I like writing them. I really do. But my time has been very very constricted this past year because I'm working on the lathe and running a business in a very tough environment. Whoever said necessity is the mother of invention is actually completely and totally wrong. Leisure is the mother of invention. If you don't have time to sit down, relax let your mind free and wander, you won't get any new ideas, and if you don't have time to actually explore new ideas from a practical sense, you won't have them fully fleshed out either.

Happy New Year, everyone!

 That is what the pulmonologist said was the time needed to do their procedure - a bronchoscopy and a needle biopsy of my lymph nodes. . Well boys and girls that didn't happened. Three doctors did the procedure starting at 1300 and the they completed it at 1637. I woke up in the PACU (Patient After Care UNIT) at 1655. I felt a used dish rag. Tired, disorientated, and weak as new born babe along with a wicked sore throat. I was able to go home at 1740 with a happy face on.

I debated even posting a blog for today I was feeling so crappy but decided to do it to maintain the streak. I got in a couple of shop hours in the AM. I didn't leave for the VA until 1030. Not much but I got to play woodworker before the procedure just in case.

super glued frame

Absolute toast. I barely twisted it and popped apart effortlessly. Super glued miters are garbage and unreliable. It is good for holding miters together while yellow glue does the actual securing of them.

yellow glue frame

Like night and day against the super glue frame. I twisted all the frame sides and nada. The miters held. I didn't go Cro Magnon on them but I did use a wee bit of force.

hmm........

What to do with this? This is the frame I clamped off the miter box rough and trimmed the miters to fit with a chisel.

cooking

Yellow glue applied. Glued it just see how it will come out. Sized the miters first before applying the 2nd coat of yellow glue. I couldn't get the top left corner to seat flush.

done at 1800 last night

The plywood bottom blends perfectly with the box sides. Four coats of shellac and I'm calling it done. The wife doesn't want it but I do. I like how the inside and the bottom looks. I'll use it at my desk for something?

1900

I had to come to the shop to get the camera so why not? Unclamped the frame and twisted the sides 2 at time. I didn't feel like Cro Magnon man so the twist was on the weak side, but all the sides held. The miters look decent with no gaps and I'll clean the smooth them in the AM with a plane.

accidental woodworker 

 Saturday was supposed to rain and turn to snow. That didn't happen but sunday around dinner time the snow came. It looked like fluffy stuff and when I peeked outside in the AM about 4 inches had fallen. I had gotten up early to shovel the driveway so I could go for my monday breakfast. When I got back from breakfast I finished shoveling the driveway and the front walk. That wiped me slick and I didn't get to the shop until after lunch.

winter wonder land

The snow I had to shovel is what we call in these parts here about, heart attack snow. It was heavy, wet, and packed together. Every other shovel half of it would stick. Made shoveling a royal PITA.

wee bit of twist

Both the top and bottom had some twist I planed away. This is the taped miter experiment I started yesterday.

hmm......

I didn't like the uneven stick out on both ends. I made this end the same as the other end - 3/8".

bottom on

I need another box like I need a third eye in the middle of my forehead. I'll ask the wife if she needs it and if not, I'll toss it into the boneyard.

2nd part of yesterday's experiment

I'm using the extra stock I made for the bead moldings. 3/4" x 5/16" which is way smaller then experiment #1 stock. 

pit stop

I had to sharpen the iron in the LN 51 because the iron was chipped. This is an O1 iron which I prefer over A2. This one I can sharpen on my diamond stones.

hmm......

Gluing the second one. On the first one when I rolled it up the tape wasn't fully secured to each piece. On the 2nd one I pressed the tape down on each piece to ensure it was fully adhered.

better

Happy with how well the blue tape closed up the miters. Much better then how the blue tape did on the super glued miters.

not bad

This is the super glued miters and they look pretty good. No gaps to speak of and the frame is square.

super glue sucks

When I removed the tape on the super glued frame, it came apart like it wasn't glued at all. I hadn't sized the miters before applying the super glue. Glued it back together with super glue and taped it shut again.

done

The miters looked about the same as the first set. However, this is why I don't like super glue for joinery. It can not handle any stress to the joints. I have tried several different types of super glues and all of them failed the same way. 

got curious

I sawed a new 45 on my Poor Man's miter box and clamped it up off the saw. Not pretty but it also isn't ugly. The miters are open (to varying degrees) on all four miters. This is something I should have done yesterday but didn't. I don't think this would survive being glued with yellow glue.

hmm......

Used the chisel, shaving the miters a wee bit, and checking the fit. The bottom right miter improved as did the other three.

happy with this

It took 4 trim and checks before I got to this. I find this acceptable - the miters are decent looking without any glaring gaps.

super glued frame

The tape didn't pull the miters apart as I removed it. The miters feel secure and they survived the shake test.

hmm....

This miter is flexing on this side. It is tight on the opposite face. It took nothing to twist the miter apart.

needed help

I don't know why I'm wasting so much time trying to glue this frame with super glue. This is the final time I'll be gluing it - the next failure will be free flying lessons right into the shop shitcan.

shellac work

Got four coats on the bottom of the cleat and I'll get 3 on the top of it. Two coats on the new box with one more to go. I plan on returning after dinner to finish this two.

Did more searching for a Stanley #59 decal and nada. Instead I bought 5 Stanley Tools decals from ETSY.  Bought five because one was $2.15 and S/H was $2.99. Same S/H for five decals.

accidental woodworker

 Yesterday I thought was done, complete. nothing left to do with the Stanley #59 box. I was wrong. Last night after dinner I had  got the last coat of shellac on. This AM when I inspected the box and lid I saw some boo boos I had to address.

loaded up is next

The last shellac coat was dry. No stickiness but before I loaded it up and found a hole to stick it in, I eyeballed it one last time.

sigh

All the corners on the lid and bottom had waterfall drips. They were visible in raking light and set off my OCD alarm. Steel wool didn't touch them - it just smoothed them. I used a small card scraper to remove them and slapped another coat of shellac on the box.

now it's done (one hour later)

Now it is 100% complete. I double, triple eyeballed the corners and declared them all drip free. BTW that is not a gap between the lid and the bottom.

chamfers

I planed a small chamfer on the lid and bottom. There was (still there) a small defect in one of the plywood edges on the bottom. The chamfer hid it and the two unify the joint line between the lid and bottom.

japanese toolbox

I took inventory in the boneyard because I'm thinning the herd and bringing the excess to my sister Kam. I don't like the look of the locking cleat.

yikes

I don't remember this being this askew. It is in an inch at the top and it sticks out at the bottom over 2 inches. I don't remember this being this much out of whack when I finished it a few months back.

sigh

Made a replacement cleat but I got the angle wrong. The cleat is tapered and angled top to bottom and it is also handed. Unfortunately for me, I made it for the wrong hand.

done

When I made the 2nd one I kept eyeballing the original to make sure I did the taper and angle correctly.

hmm......

The cleat extends about the same on both ends. Unsure about whether or not to flush them. It doesn't look to bad to me and it gives something to whack to set or remove the cleat. I've got time to think about it while I apply shellac to it.

step one

Decided to try an experiment to satisfy my curiosity. First step is mitering four pieces of pine.  The pine is too tall for my poor man's miter box so I sawed them this way.

love seeing this string

I started with 1/2" thick stock but a one board was thicker than the other one. Ran a knife line and planed the two boards down to them. I had to redo the boards to  3/8" because I planed a taper on one of the boards. Didn't expect to be this rusty planing the boards to thickness.

finishing the miters

The miters don't look that bad off the saw. I am getting better but I still need a ways to go yet. I saw Paul Sellers saw 45's at the Springfield woodworking show and they were a perfect 90 when put together. That is a goal of mine that I hope to reach someday.

hmm......

Not there yet but this is close. I should have but didn't, try clamping it with a band clamp to see how it looked. 

cleaned up

Miters, cleaned up and smoothed.

the experiment

I have seen miters glued and clamped up this way on YouTube for years. Two inch wide tape and the stock is 1 7/8" wide. I sized the miters before I applied the final glue and taped it shut.

the experiment failed

I pulled the tape as hard as I could. It was square, I checked each corner both ways and all were square. However, there were gaps in the miters. None of the corners, top or bottoms, were tight. I had to clamp it to fully close the miters.

Maybe this experiment was too ambitious so I'll try it again. Although I have seen bigger tape jobs than mine on YouTube. I'll try it again with smaller and thinner width pieces. Might do two of them because along with yellow glue I have seen  super glue used too.

accidental woodworker 

I was going through my tool collection yesterday when I stumbled on this little plane. It looks like any other coffin smoother with a convex sole until I took it apart to look at the blade.

When looking at the back side of the plane, you can see where there is a screw mechanism to advance the cap iron up and down.

I took a brad awl and stuck it in the hole spinning the screw all the way down  hoping I could remove the cap iron, but it didn’t work. My thread got stuck underneath the nut and I couldn’t turn it anymore.

Then, as luck would have it, when I wiggled the cap iron a little bit, it came loose off the blade. My tool oil I used must have loosened up the rust that has been sitting in the blade for decades. You can see a little nib at the top of the blade where  the cap iron mechanism lays into.

The plane was made by some French company but I can’t read the name. ACIER FONDU is cast steel in French.

The body of the plane looks to be made from oak. Quite possibly French Oak made by the original owner as you can still see the knife marks on the side where he was marking where to cut out the inside of the plane.

This is a really neat plane that I have ever seen anything like before. The owner may have used it on making wine barrels, but who knows?

After posting this post, I did find an image of this plane from a French website. The maker of the plane is Aux Mines De Suede as it has the same cap iron mechanism.

I did a Google search on Aux Mines De Suede and found a downloadable PDF file of their catalog. Interesting tools in it.

 

bushing block

I determined the height of the block by how little would stick out and I could still grab and remove any of the bushings. I ripped the block to that and glued on a piece of 1/8" plywood to the bottom.

I waited

I had gone back to the shop after dinner and I resisted the urge to unclamp it. I was a good boy and waited until now.

done

Ripped the lid off with my rip carcass saw. I had one little glitch that bit me on the arse later. Wandered off the cut line and I had to plane the lid to flatten and straighten it out.

sigh

The jig and the bushing block don't fit side by side. I need the width to be 3/4" wider to account for the thumbscrew on the left.

depth stop

At least where I planned to put the depth stop had plenty of real estate. 

keepers

At this point the plan was to finish this box and make a new, wider one for the #59. These keepers will be glued to the inside of the lid.

serendipity

It fits this way. I had put the jig back in the box to set it aside and found this. The thumb screw extends a wee bit into the bushing block, but it fits. I had thought of removing the thumbscrew but that would have meant having two more things to stow in the box along with the jig body.

hmm.......

I'm ignoring the thumbscrew intrusion and instead focusing on the depth stop. I had space for it in the corner but not enough for a 1/2" dowel to put it over on. I notched a block to hold the jig secure and then a half round (7/8") to secure the depth stop. I like this, it is compact and all parts are secure. Nothing is rattling around. 

dry fit

I mitered the keepers in place. I found out that mitered corners work better then butt joints. One corner had a gap due to a short length keeper. I glued a piece of veneer in the gap closing it.

done except for the shellac

Got the lid to fit in both orientations. I had to sand the outside face of the keepers to loosen up the fit. It was too snug before I did that.

shut out

Does anyone know of where I could get a decal or tag like the one on the box? Doesn't have to be an exact match to the color and the lettering and numbers. I'm open to a rework of the label as long as it has Stanley, #59, and Dowel Jig. And I'll pay in US dollars.

doesn't fit

The instructions didn't fit in the new box no matter which way I tried. I think the use of the jig is intuitive and doesn't need instructions. I'll keep them in the original cardboard box.

still working

The Bim Bam movement is still counting out the hours and the time keeping matches the shop's digital clock. The hour count is still sounding with the minute hand at 6 o'clock. I'll get back to this next week. I wanted to plane the cherry today but there was rain and snow in the forecast for today and tomorrow.  As I'm typing this no rain or snow has fallen yet. Should have done it.

99% done

Got four coats of shellac on the box but it still isn't shiny. I'll go back to the shop after dinner and get the 5th and final coat, shine or not. It is just a shop box and 5 will be the charm.

accidental woodworker 

For the mini chest of drawers that I recently completed, I struggled to decide what type of drawer handles to use.  Eventually I chose small wood handles that angled on each side and had a tenon to fit into a mortise in the drawer face.  After making a couple of one-off prototypes to figure out sizing, I decided on a shape I liked.

The prototypes - one sticks out 3/8", the other 1/2"

I needed four of these handles.  Sometimes when making small parts like this, it makes more sense to make them all from one stick of wood, then cut them apart.  You can get greater consistency between parts, and it's far safer and easier to work with a longer stick of wood.

A 5/16" thick, 1" wide stick laid out for 6 handles. Always good to make extras just in case.

Routed out dadoes which will be tenons later

Then removed the tenon sides

I used this "stop" to chisel a bevel on the wide sides (top and bottom of handle)

You can see the beveled shape with the piece on edge

Then I used the stop again to bevel the edges (sides) of each handle

The tenon areas were made longer than needed so that I could cut the tenons off at the length I wanted (1/4") and still have some cleanup to do on a shooting board to get the next handle ready.

Cutting off a handle with 1/4 long tenon

That leaves the next handle with extra material ...

... that I remove safely on the shooting board

The tenons were just over 3/16" thick and they fit nicely into mortises chopped into the drawer fronts.

One handle fitted

The moral of the story is this.  When making multiples of small parts, it makes sense to lay them out on a stick much larger than needed for a single piece.  It's easier to lay out this way, safer to do the cutting, and the repeatability is probably better, too.

 I am not somebody who gives a rat's ass about original boxes tools came in. I have the original box for my Stanley #59 along with the instructions for it. Today I made a new, wooden box for it. I'll put the original instructions in the new wooden box and I'll save the original box. I've seen Stanley boxes for sale on eBay for high prices that seem to sell real quick. I just hope who ever gets my workshop doesn't shit can the empty boxes I have - a mix of Stanley and Lie Nielsen.

final prep

Sanded the poster frame, first the wood putty on the nails, and then the frame itself on both sides.

done

Ready for milk paint. A little hesitant about making it. There are a lot of variables with milk according to the author. Before I go pissing away $$$ on milk I'll do a wee bit more research.

hmm....

My wife wants this corner of the boneyard for a reading room. I'm thinking of taking down the beach painting and putting the wood post frame there. The bigger headache is where am I going to put all the crappola I have in the boneyard?

wee bit off

Using 6mm plywood to make the box for the Stanley #59. The miters don't line up at the toes - one is a wee bit longer than the other.

shop computer is back

Got it up and running. Ubuntu is different then Linux Mint but I am slowly working my way around the OS. It is going to be a few days before I get used to having this one to look at. Here I'm watching the Wrist Watch Revival YouTube channel. 

correct sequence

Miter the corners first and then do the groove for the top and bottom. No blowout on the grooves or the exit. I made the bottom groove a few frog hairs higher than than the top groove is down. Concerned about the weight of the #59 bearing on a thin web of plywood.

checking

Making sure that there is sufficient room for the jig. Nothing will ruin your day quicker than being a frog hair too short. That over sight has bit me on arse more than once.

double, triple checking

I think I dodged the big one, but not by much. I accounted for the top and bottom panels but not for the lid separation. I think I'm ok but my spatial ability lives in a shit can.

glued and cooking

The top and bottom panels were snug fitting and they could have kept the box together while the glue cooked. But to be safe, I used the band clamps top and bottom.

bit of a pain

In the Stanley cardboard box all the bushings were tossed in to roll around loose. Don't like that so I made this block to hold them. It was difficult to find the correct size drill bit to drill for each bushing. I used two metric drills, one for the 1/2" bushing and the other for the 3/8" one. Used imperial drill bits for the others. I was shooting for a 64th over the OD for each one.

hmm......

This is the depth stop and the id is a 1/2". I have a few ideas for securing this one but I need the box done first. I need see how much room there is in the corner I'm thinking of using for this.

hmm......

It has been over an hour since I glued this up but I'm not going to unclamp it now. It is mitered and I want them to stay clamped for a wee bit longer - till the AM at the earliest. I'll probably saw the lid off by hand because that will have the smallest kerf. The table saw kerf is a 1/8" and I don't trust the bandsaw to saw plumb

accidental woodworker 

not the worse ones

I only needed 4 but I ripped out 20. The five in my hand were the first ones I ripped. Each one bowed or cupped rendering them useless for moldings.

nope

I thought had left the trim router setup. I was wrong and I had to set the router bit again which is a time consuming PITA.

fiddly setting

I would set the bit and tighten it. Check the molding in the bit and it was off. Tightening the base would shift it up/down enough to throw it off. Wash, rinse, repeat a bazillion times before it was set properly.

I had to reset it three more times after the router was in the table.  Note to self: don't break down the router again so soon. I got 6 moldings for the outside routed and ready to go.

my only quibble (so far)

These are the leveling screws for the router base plate. They are exposed and could be accidentally whacked or bumped in the shop. I bought this table because of its portability and size. I'll have to find a hole to stick this in somewhere in the shop or the boneyard.

2nd coat

I was really surprised when I checked the handles and they were bone dry. No stickiness or any evidence and I had drenched these handles in BLO yesterday. I drenched them again and a couple of hours later they were dry again. Just a hint of stickiness - these handles were beyond bone dry. A couple of more coats upcoming.

hmm......

Bought this sander a while ago and I was hoping I could use it on the miters for the frame moldings. It only does vertical sanding - useless for what I needed.
 

it worked

I couldn't find/figure/use a backer for shooting one of the miters. I have a miter trimmer thing a ma bob but it went MIA on me. This kind of worked and because I'm painting the frame I used it. Any gaps in the miters will be filled with wood putty.

inside moldings done

I hand nailed the moldings on, both inside and outside. Miters looked decent but two corners were slightly misaligned. I'll have to address them with sandpaper and chisels.

working the outside moldings

I found the outside moldings a wee bit harder to do over the inside ones. I had gaps on two corners but no misalignments. One corner required sanding to level the toes before I could fill the miter with wood putty. Wonder if milk paint will cover putty? I'll find out.

done

I nail set all the nails and filled them with putty. I checked the poster in the frame and the frame is 1 1/2" bigger than the poster in both directions. The poster border is black which is the same as the frame color. I'll have to think of color for the matting that won't cause a jarring break between the two.

accidental woodworker